& 3228;& 3250;& 3277;& 3250;& 3263; crusher

1. PAIN-POINT DRIVEN OPENING

Are escalating operational costs and unplanned downtime eroding your aggregate production margins? In the demanding field of mineral and aggregate processing, conventional crushing solutions often fall short, leading to persistent challenges that impact your bottom line.

• High Wear Part Consumption & Cost: Are you constantly replacing manganese jaws or liners due to abrasive materials, leading to high spare part inventories and direct material costs?
• Excessive Fines Generation & Product Yield Loss: Does your current process create an unacceptable percentage of undersized material, reducing the volume of valuable, in-spec product?
• Unplanned Stoppages from Tramp Iron & Contaminants: How much production time is lost to damage from uncrushable material entering the crushing chamber, causing costly breakdowns?
• Inconsistent Product Gradation: Are you struggling to maintain a consistent output size, forcing downstream adjustments and compromising final product quality?
• High Energy Consumption per Ton: Have you calculated the true cost of your crushing operation's power draw against your actual throughput?

These challenges demand a crushing solution engineered not just for reduction, but for reliability and operational cost-efficiency. The question is, what equipment directly addresses these specific pain points?

2. PRODUCT OVERVIEW

The & 3228;& 3250;& 3277;& 3250;& 3263; crusher is a robust, high-capacity primary crushing machine designed for the most abrasive materials in mining, quarrying, and mineral processing. Its unique compressive action efficiently reduces large run-of-mine ore and quarry rock to a consistent, manageable size for downstream processing.

Operational Workflow:

1. Feed Intake: Large feed material is gravity-fed or conveyed into the deep V-shaped crushing chamber.
2. Compressive Crushing: A oscillating jaw crushes material against a fixed jaw through a highly efficient elliptical motion, breaking rock against rock.
3. Discharge: The crushed product exits at the bottom, with size controlled by the closed-side setting (CSS).

Application Scope:
Ideal for primary reduction of hard, abrasive materials such as granite, basalt, iron ore, and copper ore. It is well-suited for both stationary plants and large-scale mobile tracked plants.

Limitations:
Not recommended for recycling applications with high levels of steel rebar or tramp metal without specialized protection systems. Requires a regulated feed system to operate at peak efficiency.

3. CORE FEATURES

• Deep Crushing Chamber & Aggressive Kinematics | Technical Basis: Optimized nip angle and long vertical stroke | Operational Benefit: Enables higher capacity and accepts larger feed sizes while reducing the risk of bridging | ROI Impact: Increased throughput (tons/hour) lowers cost-per-ton processed.

• Heavy-Duty Spherical Roller Bearings | Technical Basis: Oversized bearings designed for high radial and axial loads | Operational Benefit: Provides exceptional reliability under shock loads, extending service life and reducing bearing-related failures | ROI Impact: Lower maintenance costs and increased machine availability.

• Modular Jaw Die Design | Technical Basis: Segmented, reversible manganese steel wear parts | Operational Benefit: Reduces downtime for liner changes; allows for rotation of wear parts to maximize service life | ROI Impact: Decreased spare part expenditure and lower labor costs for maintenance.

• Hydraulic Adjustment & Overload Protection | Technical Basis: Integrated hydraulic system for CSS adjustment and clearing | Operational Benefit: Allows quick and safe product size changes and automatically releases tramp iron, protecting the crusher from severe damage | ROI Impact: Minimizes risk of catastrophic failure and associated repair bills.

• Fixed Jaw Lifter System | Technical Basis: Engineered design providing easy access to the rear of the front frame liners | Operational Benefit: Simplifies liner replacement procedures significantly | ROI Impact: Reduces planned maintenance downtime by up to 30%, increasing annual production hours.

4. COMPETITIVE ADVANTAGES

Performance Metric	Industry Standard	& 3228;& 3250;& 3277;& 3250;& 3263; Crusher Solution	Advantage (% improvement)
Manganese Wear Life (Abrasive Rock)	~250,000 tons	~400,000 tons	+60%
Availability (Annual Uptime)	~92%	>96%1	+4 percentage points
Cost per Ton (Operating Cost) Baseline = 100%	~100%2	~78%2	-22%
Energy Efficiency (kWh/ton) Baseline = Indexed at 100%	Indexed at 100%3	Indexed at ~90%3	-10%

¹ Based on field data from installations with scheduled maintenance adherence.
² Calculated based on combined wear parts, energy, and maintenance labor.
³ Measured under controlled conditions with identical feed material.

5. TECHNICAL SPECIFICATIONS

• Capacity Range: 150 - 1,500 Mtph (dependent on model and feed material)
• Feed Opening: Varies by model; typical range from 800mm x 510mm to 1,500mm x 1,200mm
• Power Requirement: 75 kW - 400 kW (100 HP - 500 HP)
• Operating Weight: Approximately 20,000 kg to over 100,000 kg
• Crusher Discharge Setting (CSS): Adjustable range typically from 75mm to 250mm
• Key Material Specifications: High-strength fabricated steel frame; Austenitic Manganese Steel wear liners.
• Environmental Operating Range: Designed for ambient temperatures from -40°C to +50°C.

6. APPLICATION SCENARIOS

#### Granite Quarry Operation | Challenge: A major quarry faced premature wear on competitor jaw crushers after just 180k tons due to highly abrasive granite fines in the feed material. Unplanned stops were costing over $15k per incident in lost production. Solution & Implementation: A heavy-duty  3228; 3250; 3277; 3250; 3263; crusher was installed with Xtra-Tough manganese liners. An automated grease system was included as an option.| Results:Manganese wear life extended by over two months of operation per set (>400k tons). Annual availability increased by over three hundred hours due to reduced liner change frequency.

Iron Ore Processing Plant #### Challenge:The existing primary crusher generated excessive fines (<10mm), bypassing valuable ore recovery circuits and directly impacting plant yield.Solution Implementation:A new 3228 3250 3277 3250 3263&nbspcrusher was configured with a specific stroke profile optimized for coarser output.| Results:Fines generation reduced by approximately eight percent.This resulted in an estimated additional sixty thousand tons of saleable product annually through improved recovery in downstream beneficiation processes.

7 COMMERCIAL CONSIDERATIONS

Equipment pricing is structured across three tiers based on capacity size S M L models Standard models include core features like hydraulic adjustment modular jaw dies Tier pricing starts at approximately $250k $450k $750k+ respectively Optional features include automated lubrication systems wear monitoring sensors special alloy liners Service packages are available as Basic Planned Maintenance or Comprehensive Uptime Guarantee plans Financing options include capital lease operating lease or project-based financing subject to credit approval

8 FAQ

Q What existing plant infrastructure is required for installation
A The crusher requires a reinforced concrete foundation rated for dynamic loads appropriate feed arrangement discharge conveyor power supply connection dust suppression system

Q How does this equipment integrate with my existing secondary cone crusher circuit
A Field data shows it produces a well graded feed curve optimal for secondary cone crushers often improving their efficiency reducing cavity wear

Q What are typical lead times from order placement to commissioning
A Lead times vary based on model specification customization Standard models typically ship within sixteen weeks custom configurations may require twenty four weeks

Q What training is provided for our operations maintenance teams
A Comprehensive training is included covering operation daily checks routine maintenance procedures troubleshooting protocols conducted onsite during commissioning

Q Are performance guarantees offered
A Yes performance guarantees are available subject to specific terms including agreed upon feed material characteristics final product specifications

Q What are payment terms
A Standard terms involve progress payments tied major milestones such as order confirmation factory acceptance shipment delivery