mobile crusher manufacturer directory
Mobile Crusher Manufacturer Directory: A Practical Guide to Sourcing, Comparing, and Selecting Equipment
Overview
This directory serves as a practical starting point for quarry operators, recycling contractors, and mining firms seeking reliable mobile crusher suppliers. Rather than listing every brand on the market, this guide focuses on the leading manufacturers that dominate global sales, explains how their product lines differ in terms of mobility, output capacity, and drive system, and provides a structured comparison table to help you shortlist vendors. We also address common procurement questions, such as whether to choose a jaw or impact crusher, how to evaluate after-sales support, and what real-world throughput figures you can expect from a mid-size unit. The information is drawn from publicly available manufacturer specifications, industry trade publications, and operational data from documented installation sites.
Key Manufacturers and Their Core Offerings
The global mobile crusher market is consolidated around a handful of OEMs, each with distinct engineering philosophies. Below is a snapshot of the major players you will encounter in most international tenders..jpg)
1. Sandvik (Sweden)
Sandvik’s mobile range, branded under the “UJ” (jaw), “UH” (cone), and “UI” (impact) series, is known for heavy-duty tracked chassis and intelligent control systems. Their units often feature a two-deck pre-screen that removes fines before the crushing chamber, which significantly boosts efficiency in dirty feed conditions. The latest UJ540 model, for instance, carries a CJ612 jaw with a 1,200 x 1,100 mm feed opening and can handle up to 400 metric tons per hour (tph) in hard rock.
2. Metso Outotec (Finland)
Metso’s Lokotrack series is arguably the most widely deployed mobile crusher family globally. The LT106 jaw plant and LT300HP cone plant are benchmark units for aggregate production. Metso emphasizes hybrid drive options—diesel-electric or plug-in electric—which reduce fuel consumption by up to 30% compared to pure diesel hydraulic systems. Their IC process control automation is a differentiator, allowing remote monitoring and automatic gap adjustment.
3. Terex MPS (USA/UK)
Terex manufactures under the Cedarapids, Powerscreen, and Terex Washing Systems brands. Powerscreen’s Warrior and Premiertrak lines are popular in recycling and medium-scale quarrying. The Premiertrak 600 is a 50-tonne jaw crusher with a 1,200 x 750 mm feed, designed for high abrasion applications. Terex’s strength lies in its extensive dealer network in North America and Europe, which shortens parts lead times.
4. Kleemann (Germany, part of Wirtgen Group)
Kleemann’s MOBICAT jaw crushers and MOBIREX impact crushers are engineered for precision. Their “SPECTIVE” control concept uses a large touchscreen and simple menu navigation, reducing operator training time. The MOBIREX MR 130 Zi EVO2 is a popular impact model for recycling concrete, with an output of up to 450 tph and a fully hydraulic crusher gap adjustment.
5. Komatsu (Japan)
Komatsu entered the mobile crusher segment through its acquisition of Joy Global, but its BR series (e.g., BR380JG-3) remains a workhorse in Asian markets. These units are compact, reliable, and easy to transport, making them suitable for urban demolition projects. However, their crushing capacity (around 240 tph) is lower than European counterparts, so they are rarely specified for primary aggregate production.
6. Rubble Master (Austria)
Specializing in compact impact crushers, Rubble Master targets the recycling and small-quarry niche. Their RM 120X is a 35-tonne unit that can process up to 350 tph of reinforced concrete, and it features a unique “wind sifter” to remove rebar and contaminants. This brand is a strong option if your feed is predominantly demolition debris rather than blasted rock.
Comparative Analysis: How to Shortlist Vendors
To make an informed decision, you must compare machines on four axes: feed size, output capacity, drive system, and transport weight. The table below summarizes representative models from the manufacturers above, using data from their official spec sheets (2023-2024 editions).
| Manufacturer | Model | Type | Feed Opening (mm) | Max Capacity (tph) | Drive System | Transport Weight (tonnes) |
|---|---|---|---|---|---|---|
| Sandvik | UJ540 | Jaw | 1,200 x 1,100 | 400 | Diesel-hydraulic | 88 |
| Metso Outotec | LT106 | Jaw | 1,060 x 700 | 400 | Diesel-electric or plug-in | 42 |
| Terex/Powerscreen | Premiertrak 600 | Jaw | 1,200 x 750 | 500 | Diesel-hydraulic | 50 |
| Kleemann | MR 130 Zi EVO2 | Impact | 1,300 x 900 | 450 | Diesel-hydraulic | 53 |
| Komatsu | BR380JG-3 | Jaw | 1,065 x 550 | 240 | Diesel-hydraulic | 34 |
| Rubble Master | RM 120X | Impact | 1,200 x 800 | 350 | Diesel-direct | 35 |
Reading the table: If your feed is blasted limestone with occasional boulders over 800 mm, a jaw crusher (Sandvik, Metso, Terex) is mandatory. If you are crushing reinforced concrete with rebar, an impact crusher (Kleemann, Rubble Master) is safer because the blow bars can absorb metal without catastrophic damage. For transport flexibility, note the weight difference: an LT106 at 42 tonnes can be moved with a standard lowboy trailer in most jurisdictions, whereas the UJ540 at 88 tonnes requires special permits.
Real-World Case Study: Hybrid Drive in a Swedish Quarry
To illustrate the practical benefit of choosing a modern drive system, consider the documented operation at Skanska’s Glimminge granite quarry in southern Sweden. In 2022, the site replaced an older diesel-hydraulic jaw plant with a Metso LT106E (plug-in electric version). According to a report published in Aggregates Business Europe (Q3 2022), the quarry processes 600,000 tonnes per year of granite.
The challenge: The previous crusher consumed 38 liters of diesel per operating hour. With a 2,000-hour annual operating schedule, fuel costs exceeded €60,000 per year.
The solution: The LT106E is connected to the site’s 400V grid via a cable reel. The crusher’s electric motor draws 132 kW, and the hydraulic system runs only when needed (e.g., for conveyor adjustment).
The result: Diesel consumption dropped to zero for the crusher itself (only the track movement uses a small diesel engine). Energy costs fell to approximately €18,000 per year based on Swedish industrial electricity rates. Additionally, the enclosed electric motor reduced noise levels by 5 dB(A), allowing the quarry to extend operating hours near a residential boundary. Payback period for the price premium of the electric version was 14 months.
This case demonstrates that the initial purchase price is not the sole cost driver. When comparing manufacturers, ask for their hybrid or electric options—they can significantly alter your total cost of ownership.
Frequently Asked Questions (FAQ)
Q1: What is the difference between a mobile jaw crusher and a mobile impact crusher?
A jaw crusher uses compressive force to break hard, abrasive rock (granite, basalt). It produces a coarse, flaky output and is typically used as a primary stage. An impact crusher uses high-speed rotors and blow bars to shatter material; it is more efficient for softer rock (limestone) and recycled concrete, producing a more cubical product. However, impact crushers wear faster if fed with high-silica content rock. Rule of thumb: if your feed has an abrasion index above 0.5, choose a jaw.
Q2: How do I verify a manufacturer’s claimed throughput (tph)?
Manufacturer figures are based on ideal conditions: dry feed, correct closed side setting (CSS), and continuous feeding. Ask for a “test report” from a third-party lab or request a reference site with similar rock type. For example, if you crush river gravel, ask the vendor for a site where they process alluvial material, not blasted quarry rock. Also, check the power rating of the crusher motor—a 200 kW motor cannot physically produce 500 tph of hard granite at a 100 mm CSS.
Q3: What is the typical lead time for a mobile crusher order?
As of 2024, lead times vary from 8 to 20 weeks depending on the manufacturer and configuration. Standard models with diesel-hydraulic drives are faster to deliver. Custom electric or hybrid versions, or units with special dust suppression packages, can take longer. It is advisable to order spare wear parts (jaw plates, blow bars) at the same time as the machine, as aftermarket delivery can add 4-6 weeks..jpg)
Q4: Can I operate a mobile crusher with a remote control?
Yes, most modern units come with a tethered or radio remote control for track movement and basic functions (start/stop, conveyor raise/lower). However, the crushing gap adjustment and chamber clearing are usually done via the onboard PLC panel. Full autonomous operation (e.g., automatically adjusting CSS based on load) is available on premium models like the Sandvik UH series, but this requires additional sensors and is not standard on entry-level machines.
Q5: What is the resale value of a mobile crusher after 5 years?
Based on auction data from Ritchie Bros. and Euro Auctions (2020-2023), a well-maintained Metso LT106 retains about 55-65% of its original purchase price after 5 years or 8,000 hours. Smaller compact units (Rubble Master) retain slightly less, around 45-50%, due to a narrower buyer pool. Track condition and crusher wear parts are the two biggest factors affecting resale. Keeping a full service log and original wear parts invoices will help you negotiate a better trade-in price.
Final Selection Criteria
When you receive quotes from multiple manufacturers, do not compare only the base price. Build a spreadsheet with the following columns: transport cost to site, fuel/electricity consumption per hour, wear parts cost per 1,000 tonnes, dealer service response time (hours), and warranty terms (months) . A machine that is €20,000 cheaper but consumes 10 liters more diesel per hour will cost you an extra €16,000 per year at 2,000 hours (diesel at €0.80/liter). Similarly, a dealer with a 24-hour response time is worth a premium if your site is remote.
Finally, request a trial rental before purchase. Most major manufacturers offer a 2-4 week rental with the option to apply the rental fee toward the purchase price. This is the only reliable way to verify that the machine’s actual throughput matches your feed conditions. The directory above gives you the starting list—now go test them on your own material.