crusher plants saudi arabia

Addressing Your Crusher Plant Challenges in the Saudi Arabian Market

Operating a crusher plant in Saudi Arabia presents distinct challenges that directly impact your profitability and operational continuity. Are you experiencing:

• High Downtime from Abrasive Materials: The region's hard, abrasive granite and basalt can cause premature wear on liners and wear parts, leading to unplanned shutdowns every 200-300 hours for maintenance.
• Throughput Inconsistency with Feed Variation: Inconsistent feed size from your primary blast material results in cavity-level fluctuations, reducing your plant's average output by 15-25% and creating bottlenecks in your aggregate production line.
• Excessive Fuel & Power Consumption: Older, mechanically-driven crushing systems can consume 20-30% more diesel or grid power per ton of output, with costs amplified by regional energy price fluctuations.
• Dust Control and Environmental Compliance: Managing silica dust in arid conditions to meet Saudi environmental standards often requires significant investment in water supply and suppression systems, adding operational complexity and cost.

What if your crusher plant could maintain specified throughput in the face of variable feed, reduce unplanned maintenance intervals, and lower your cost-per-ton metric?

Product Overview: High-Yield Fixed and Mobile Crusher Plants for Saudi Arabia

Our crusher plants for Saudi Arabia are engineered as complete crushing circuits, available in both stationary and track-mounted configurations. These plants are designed to transform quarried rock into precisely graded aggregates for construction, concrete, and road base applications.

Operational Workflow:

1. Primary Crushing: A robust jaw crusher reduces run-of-quarry rock to a manageable size.
2. Secondary/Tertiary Crushing: A cone crusher further reduces the material, producing cubical product shapes critical for high-strength concrete.
3. Screening and Recirculation: Vibrating screens sort the crushed material into specified grades; oversize material is automatically recirculated back into the circuit for further reduction.

Application Scope:
These plants are suited for processing hard rock (granite, basalt), limestone, and recycled concrete. They are not recommended for processing wet, sticky materials or ores with high clay content without specific pre-screening modifications.

Core Features: Engineered for Performance and Durability

• Advanced Chamber Geometry | Technical Basis: Optimized kinematics & crushing cavity design | Operational Benefit: Maintains consistent product gradation despite feed variation | ROI Impact: Up to 10% higher yield of premium-grade aggregates

• Hydraulic Setting Adjustment | Technical Basis: PLC-controlled hydraulic cylinders | Operational Benefit: Allows operators to adjust crusher discharge settings in under 2 minutes without stopping the plant | ROI Impact: Reduces downtime for CSS changes by 90%, increasing annual operating hours

• Liner Life Enhancement | Technical Basis: High-chrome martensitic steel castings & reverse-facing capability | Operational Benefit: Increases operational hours between liner changes in abrasive Saudi granites | ROI Impact: Cuts wear part costs by up to 18% per ton of material processed

• Integrated Dust Suppression | Technical Basis: Automated, low-volume spray system with moisture sensors | Operational Benefit: Effectively controls dust at transfer points while minimizing water consumption by 40% | ROI Impact: Reduces water logistics costs and ensures continuous compliance with local regulations

• Hybrid Power Option | Technical Basis: Diesel-electric drive system with onboard generator | Operational Benefit: Enables connection to grid power on-site to significantly reduce fuel consumption | ROI Impact: Lowers fuel costs by up to 60% when grid-connected, with rapid payback in fixed-plant scenarios

Competitive Advantages: Quantifiable Performance Gains

Performance Metric	Industry Standard	Our Crusher Plants Saudi Arabia Solution	Advantage
Availability (Abrasive Rock)	85-90%	94-96%	+6% Uptime
Cost per Ton (Operating)	SAR 12.50/tonne	SAR 9.80/tonne	22% Reduction
Power Consumption (per tonne/hr)	0.85 kWh/tonne	0.68 kWh/tonne	20% Improvement
Liner Life (Primary Jaw)	~180,000 tonnes	~220,000 tonnes	+22% Lifespan

Technical Specifications

Model CPE-300 Crusher Plant (Typical Configuration)

• Capacity/Rating: Up to 450 tonnes per hour (depending on feed material and product size)
• Power Requirements: Primary crusher driven by 200 kW electric motor; full plant can be powered by a 550 kVA generator set or connected to a 400V/50Hz grid supply.
• Material Specifications: Fabricated from S355JR structural steel; liners available in AR400 or Mn18Cr2 for highly abrasive applications.
• Physical Dimensions (Track-Mounted Version): Transport length of approx. 18 meters; working weight of approx. 65 tonnes.
• Environmental Operating Range: Engineered for ambient temperatures from 0°C to 55°C; electrical components rated for operation up to95% relative humidity with dust ingress protection (IP65).

Application Scenarios

#### Granite Quarry Operation, Riyadh Region | Challenge: Unacceptable liner wear rates causing production halts every three weeks, leading to missed delivery targets. High dust emissions were also a concern. Solution: Implementation of a fixed crusher plant featuring our Liner Life Enhancement technology and Integrated Dust Suppression system. Results: Liner replacement cycles extended to six-week intervals. This reduced annual liner costs by SAR 110,000 and increased annual production volume by over 15,000 tonnes due to reduced downtime.

#### Road Base Production for Infrastructure Project | Challenge: Required consistent production of Type-II and Type-III sub-base materials across multiple sites with varying rock hardness. Mobile setup time was critical. Solution: Deployment of mobile crusher plants saudi arabia with Hydraulic Setting Adjustment and Advanced Chamber Geometry. Results： Achieved required product specification changes in under five minutes per adjustment. Plant relocation and setup were completed within one working day per site， meeting aggressive project timelines.

Commercial Considerations

Equipment Pricing Tiers:

• Mobile Cone Crusher Plant (Single Stage): From SAR X.X million
• Complete Fixed Crushing Circuit (Primary/Secondary): From SAR X.X million
• Semi-Mobile Skid-Mounted Plant: From SAR X.X million

Optional Features:

• Hybrid drive system for grid power connection
• Automated level sensors for choke-free feeding
• Extra heavy-duty walkways and access platforms

Service Packages:

A range of service agreements is available， from scheduled maintenance inspections（2，000-hour intervals）to comprehensive full-cover contracts that include all wear parts， labor，and planned rebuilds.

Financing Options:

We offer financing solutions through our partners， including equipment leasing（36-60 month terms）and rental-to-own programs designed to preserve capital expenditure.

Frequently Asked Questions (FAQ)

1. Are your crusher plants compatible with existing screening units or feeders we own?
   Yes， our plants are designed with standardized interfaces。 Our engineering team will conduct a compatibility review based on your specific equipment models。

2. What is the expected operational impact during the installation phase?
   For a fixed plant， civil works require approximately two weeks。 For mobile plants， commissioning is typically achieved within two days after arrival on site。

3. How do you handle after-sales service and technical support within Saudi Arabia?
   We maintain a dedicated service center in Dammam with field service engineers stationed across the Eastern Province， Riyadh，and Jeddah。 Average response time for critical support is under eight hours。

4. What are the commercial terms regarding warranty?
   The standard warranty covers manufacturing defects for two years or four thousand operating hours。 Extended warranty options are available that also cover specific wear components。