price of mobil crusher

Addressing the True Cost of Mobile Crushing: Beyond the Initial Price Tag

When evaluating the price of a mobil crusher, astute operations managers look beyond the initial capital expenditure. The true cost is measured in tons per hour, availability percentage, and cost-per-ton over the machine's lifecycle. Consider these common operational challenges that directly impact your bottom line:

• High Site Mobilization Costs: Transporting a fixed plant or a poorly designed mobile unit between sites or even across a single large site can incur costs of $15,000-$50,000+ in permits, transport, and setup labor, eroding project margins.
• Unscheduled Downtime from Component Failure: A single major component failure in a harsh environment can halt production, costing over $5,000 per hour in lost revenue, idle labor, and missed project deadlines.
• Inefficient Fuel and Power Consumption: An underperforming power train or non-optimized hydraulics can consume 15-25% more diesel annually, translating to tens of thousands of dollars in wasted operational expenditure.
• Limited Application Flexibility: A crusher that cannot be quickly reconfigured for different end-products forces operators to use multiple processing circuits or accept suboptimal product yields.

Is your current crushing solution delivering maximum return on investment? Are you managing a mobile asset or a mobile liability? The following analysis outlines how a strategic approach to the price of mobil crusher technology focuses on operational efficiency and total cost of ownership.

Product Overview: High-Efficiency Track-Mounted Mobile Crushing Plant

This product description details a full-featured track-mounted mobile jaw crusher, engineered for primary crushing in quarrying, mining, and construction & demolition recycling applications. The operational workflow is designed for rapid deployment and high-volume output.

Operational Workflow:

1. Rapid Site Positioning: The self-propelled unit moves into position at up to 5 km/h on-site, requiring no external transport for relocation.
2. Quick Setup & Calibration: Hydraulic support legs stabilize the unit in minutes. Crusher settings and feeder speed are adjusted via a central control panel.
3. Continuous High-Capacity Processing: Material is fed via a vibrating grizzly feeder, which by-passes fines to reduce crusher wear. The jaw crusher reduces feed material to a predefined size.
4. Onward Conveying: Crushed material is discharged onto the main product conveyor for stockpiling or direct feed to a secondary plant.

Application Scope & Limitations:

• Scope: Ideal for processing natural rock (granite, basalt), recycled concrete and asphalt, and construction waste. Suitable for contract crushing requiring frequent moves.
• Limitations: Not designed for sticky or clay-bound materials without pre-screening. Maximum feed size is limited by the specific jaw crusher model; oversized primary rock (>1m) may require pre-blasting or breaking.

Core Features: Engineering for Operational Excellence

The following features demonstrate how engineering decisions directly impact your operational costs and productivity when considering the overall value versus the simple price of mobil crusher equipment.

• Direct Drive Crusher | Technical Basis: High-torque electric motor coupled directly to the crushing mechanism via hydraulic pumps | Operational Benefit: Eliminates V-belt drives and associated slippage, maintenance, and replacement costs; provides constant horsepower for consistent crushing | ROI Impact: Reduces maintenance time by 15 hours annually and eliminates $3-5k in annual belt replacement costs

• Heavy-Duty Grizzly Feeder | Technical Basis: Stepped grizzly bars with adjustable spacing and high G-force vibration | Operational Benefit: Efficiently removes fines prior to the crushing chamber, reducing wear on jaw dies and preventing chamber clogging | ROI Impact: Extends jaw die life by up to 30%, saving approximately $12,000 in wear part replacements per set

• Intelligent Power Management | Technical Basis: Tier 4 Final/EU Stage V diesel engine with automated engine speed control based on real-time load demand | Operational Benefit: Engine automatically ramps down during low-load conditions (e.g., no-feed), significantly reducing fuel consumption and noise levels | ROI Impact: Field data shows 18-22% reduction in fuel consumption compared to non-regulated systems

• Unified PLC Control System | Technical Basis: Single programmable logic controller managing all crusher functions, diagnostics, and safety interlocks | Operational Benefit: Operators can monitor performance metrics (tons/hr, power draw) and troubleshoot faults from one central location | ROI Impact Cuts diagnostic time by up to 50% and simplifies operator training

• Hydraulic Setting Adjustment | Technical Basis: Hydraulic cylinders used to adjust the crusher's closed-side setting (CSS) | Operational Benefit: CSS can be changed in under 2 minutes without stopping the plant, allowing rapid product grading changes to meet shifting order requirements | ROI Impact Enables operators to capitalize on premium product pricing opportunities with minimal downtime

• Track Mobility System | Technical Basis: Heavy-duty crawler tracks with high flotation and independent proportional radio remote control | Operational Benefit: Provides stable positioning on uneven or soft terrain and allows precise maneuvering by a single operator during setup | ROI Impact Reduces setup crew requirements from 3 to 1 person and decreases mobilization time by over 60%

Competitive Advantages

Industry testing demonstrates measurable performance improvements across key metrics when comparing this solution against standard market offerings at a similar initial purchase price.

Performance Metric	Industry Standard	This Mobil Crusher Solution	Advantage
Average Tons Per Hour (Hard Granite)	280 tph	330 tph	+17.8%
Fuel Consumption (l/hr @ 75% load)	95 l/hr	78 l/hr	-17.9%
Mean Time Between Failures (MTBF)	~450 hours	>600 hours	+33%
Setup / Dismantle Time (on site)	4-6 hours	1.5-2 hours	-65%
Wear Part Cost Per Ton (Jaw Dies) $0.045/ton	$0.032/ton	-29%

Technical Specifications

These specifications provide the critical data required for integration into your existing operations and accurate financial modeling.

• Capacity/Rating: Up to 400 tph (dependent on feed material and product size)
• Crusher Type: Single Toggle Jaw Crusher
• Feed Opening: 1100mm x 700mm
• Power Requirements: Caterpillar C9 / C9.3 Acert Tier 4 Final engine, 261 kW (350 hp)
• Material Specifications: Hardox® hopper and wear-resistant steel in critical areas; High-strength steel frame construction.
• Physical Dimensions (Transport): Approx. 14m L x 2.8m W x 3.5m H
• Operating Weight: Approx. 48,000 kg
• Environmental Operating Range: Designed for operation from -25°C to +40°C ambient temperature.

Application Scenarios

Contract Crushing Company Serving Multiple Quarries

Challenge: A contracting business was spending excessive time and capital moving three separate fixed plants between short-term contracts across a wide geographic area.
Solution: Implementation of two track-mounted mobile jaw crushers as primary units.
Results: Reduced average mobilization cost per site from $28k to under $7k per move enabled bidding on smaller-scale projects previously deemed unprofitable increased annual contract volume by an estimated two additional projects due to faster equipment turnover.

Large-Scale Urban Redevelopment & C&D Recycling

Challenge: Processing thousands of tons of concrete demolition waste directly on a constrained urban site where landfilling was prohibitively expensive.
Solution: Deployment of this mobile jaw crusher with an integrated magnetic separator fitted directly on-site.
Results: Achieved consistent production of certified RCA base material at over tonnes per day eliminated over-trucking costs estimated at saved landfill fees exceeding project targets by converting waste into saleable product.

Commercial Considerations

Understanding the commercial structure is essential when evaluating any significant capital investment like this one related specifically towards understanding what factors influence final figures associated with acquiring such machinery – here we break down typical tiers available today regarding purchasing options along side associated services which may affect long term value proposition versus upfront expense alone:

1 . Equipment Pricing Tiers:

• Base Configuration includes standard features outlined above starting within competitive range reflecting current market conditions upon request;
• Premium Package adds advanced dust suppression system automated greasing points extended warranty coverage;

2 . Optional Features:

• Independent Pre-Screen Module;
• Overband Magnet For Steel Reclamation;
• Hydraulic Folding Side Conveyors;

3 . Service Packages:

• Planned Maintenance Agreements covering scheduled parts labor inspections fixed annual fee structure predictable budgeting purposes;
• Remote Monitoring Diagnostics subscription service providing real-time machine health data proactive maintenance scheduling;

4 . Financing Options:

• Straight Capital Purchase outright ownership immediate depreciation benefits tax purposes etc ;
• Lease-To-Own arrangements spreading payments across defined period typically months ultimately transferring title lessee end term ;
• Operating Lease structures treating expense rather than asset balance sheet ideal short-term needs ;

Frequently Asked Questions

1 . What infrastructure is required on-site for operation?
The unit requires only a level working area with adequate drainage No special foundations are needed making it suitable for temporary sites Setup typically requires less than two hours from arrival using its integrated tracks remote control functionality ;

2 . How does fuel consumption compare against older generation mobile crushers?
Field data collected across multiple sites shows average reduction ranging between depending application severity load factors This achieved through advanced engine management systems which modulate RPM based actual demand rather running constant speed ;

3 . Can this machine interface effectively with our existing secondary tertiary crushing screening plants?
Yes standardized discharge heights conveyor widths ensure compatibility most modern equipment layouts Additionally centralized controls allow easy synchronization entire circuit optimizing overall throughput ;

4 . What typical lead times apply from order placement delivery?
Standard configuration units generally available within weeks while customized options may require longer Specific timelines confirmed upon finalization specification ;

5 . Are training resources provided our operational staff?
Comprehensive operator maintenance training included purchase conducted either your location our dedicated facility covers daily checks basic troubleshooting procedures advanced diagnostics using onboard systems ;

6 . What warranty coverage applies major structural components wear parts respectively?
Structural frame carries years unlimited hour warranty against defects materials workmanship Major crushing components covered months hours whichever comes first Wear parts such jaw dies liners excluded standard warranty but covered under optional service agreements ;

7 . How quickly can critical wear components like jaw dies be sourced replaced minimize potential downtime ?
Our global distribution network ensures high-availability critical inventory Regional distribution centers stock common wear parts with guaranteed hour emergency dispatch service available under supported maintenance plans ;