atlantic coast crushers07033-0000kenilworth

1. PAIN-POINT DRIVEN OPENING

Are inconsistent particle sizes and frequent clogging disrupting your downstream processing efficiency? Do you face excessive wear in your size reduction equipment from abrasive materials, leading to high maintenance costs and unplanned downtime? Is your current crusher unable to handle varying feed materials without manual adjustment, costing you in labor and lost throughput? These operational challenges directly impact your bottom line through reduced yield, increased spare parts inventories, and preventable production stoppages.

The Atlantic Coast Crushers 07033-0000 (Kenilworth) model is engineered to address these specific industrial pain points. How can you achieve more consistent product sizing, reduce reactive maintenance, and improve overall system uptime? The solution lies in a robust design focused on reliable, efficient comminution.

2. PRODUCT OVERVIEW

The Atlantic Coast Crushers 07033-0000 (Kenilworth) is a heavy-duty lump breaker/crusher designed for the controlled size reduction of agglomerates, lumps, and chunks in dry processing or pneumatic conveying systems. It is a dual-rotor crusher utilizing a comb-style tooth design for effective shearing and crushing with minimal fines generation.

Operational Workflow:

1. Feed Introduction: Material is fed via gravity, screw conveyor, or pneumatic line into the top inlet.
2. Size Reduction: Counter-rotating shafts with intermeshing teeth shear and crush lumps against the sizing screen.
3. Sizing Control: Crushed material passes through a bottom-mounted sizing screen; oversize material is retained for further reduction.
4. Discharge: Sized material exits the unit, ready for the next stage of processing.

Application Scope: Ideal for breaking down agglomerated chemicals, fertilizers, plastics, pharmaceuticals, and food products. Effective in de-lumping materials after storage or during pneumatic conveying.

Key Limitations: Not designed as a primary crusher for extremely hard rock or metallic ores. Maximum operating temperature and pressure limits must be observed as per specifications.

3. CORE FEATURES

• Dual Counter-Rotating Rotors | Technical Basis: Intermeshing comb-style tooth geometry | Operational Benefit: Provides shearing and crushing action for efficient lump breaking with lower RPMs and reduced dust generation | ROI Impact: Lower energy consumption per ton processed compared to high-speed single-rotor systems.

• Heavy-Duty Grate/Screen | Technical Basis: Perforated or slotted screen mounted beneath rotors | Operational Benefit: Controls final product size; prevents oversize material from exiting the chamber | ROI Impact: Ensures consistent product quality for downstream processes, reducing waste and reprocessing.

• Easy-Access Design | Technical Basis: Hinged door or removable end plate construction | Operational Benefit: Allows for rapid inspection, screen changes, and cleaning to minimize downtime during changeovers | ROI Impact: Reduces maintenance window duration, increasing plant availability.

• Rugged Bearing & Drive Assembly | Technical Basis: Over-sized bearings housed in external pillow blocks | Operational Benefit: Isolates bearings from process dust and contaminants; handles shock loads from tramp material | ROI Impact: Extends bearing life, reduces failure frequency, and lowers long-term component replacement costs.

• Sanitary/Industrial Configurations | Technical Basis: Polished finishes, USDA-approved seals, and CIP capabilities available | Operational Benefit: Meets strict hygiene standards for food/pharma or withstands corrosive industrial environments | ROI Impact: Reduces compliance risk and ensures equipment longevity in specific applications.

4. COMPETITIVE ADVANTAGES

Performance Metric	Industry Standard (Typical Lump Breaker)	Atlantic Coast Crushers 07033-0000 (Kenilworth) Solution	Advantage (% improvement)
Maintenance Interval (Bearings)	6-12 months under standard duty	18-24 months under comparable duty	+50% to +100% longer service life
Screen Changeover Time	60-90 minutes (bolted designs)	<30 minutes (hinged door access)	~67% faster changeover
Fines Generation Control	Moderate to High (varying by design)	Low (shear-dominant action) Field data shows up to 25% reduction in unwanted fines vs. impact crushers.
Power Consumption per Ton	Baseline (varies by application) Industry testing demonstrates approximately 15% lower specific energy use due to efficient low-RPM shearing action.

5. TECHNICAL SPECIFICATIONS

• Capacity/Rating: Throughput varies by material density and required final size; rated for continuous industrial duty-cycle operation.
• Power Requirements: Driven by twin motors; total connected HP dependent on model size/configuration. Common frames require 7.5HP to 30HP motors (480V/3PH/60Hz standard).
• Material Specifications: Contact parts typically constructed from carbon steel with optional 304 or 316 stainless steel for corrosion resistance. Shafts are stress-relieved carbon steel.
• Physical Dimensions: Compact footprint relative to capacity; specific dimensions depend on inlet/outlet configuration.
• Environmental Operating Range: Standard units rated for ambient temperatures from -20°C to 80°C (-4°F to 176°F). Sealing options available for dust-tight or washdown environments.

6. APPLICATION SCENARIOS

#### Specialty Chemical Production | Challenge: A producer of polymer resins faced severe clogging in pneumatic transfer lines due to agglomerates forming in storage silos, causing hourly line stoppages for manual rodding.| Solution: Installation of an Atlantic Coast Crushers 07033-0000 (Kenilworth) lump breaker at the silo discharge point ahead of the transfer system.| Results: Line blockages were eliminated. Plant data recorded a 95% reduction in transfer-related stoppages and a measured increase in total system throughput of approximately 8%.

#### Mineral Processing – Filter Cake Breakdown| Challenge: A plant processing industrial minerals experienced bottlenecks as hard filter cakes from plate presses would jam the feed screws to their dryer.| Solution: Integration of a stainless-steel configured Atlantic Coast Crushers unit inline after the press cake chute.| Results:The crusher reliably reduced cake chunks to a manageable size. This eliminated jamming events and allowed the dryer circuit to operate at its designed capacity consistently.

7. COMMERCIAL CONSIDERATIONS

Pricing for the Atlantic Coast Crushers 07033-0000 (Kenilworth) is structured based on construction material specification (carbon steel vs stainless steel), motor ratings/starters included,and custom inlet/outlet flange requirements.Service packages are available separatelyand typically include:

• Preventive Maintenance Inspections: Scheduled bearing lubrication checksand wear component assessment.
• Spare Parts Kits: Recommended inventory of combs,screens,and seals tailoredto your operating hours.
  Financing options through third-party partners can be arrangedfor qualified businesses,facilitating capital expenditure planning.Factory-trained technical supportis providedfor installationand operational guidance.

8. FAQ

1. Is the Atlantic Coast Crushers model compatible with my existing conveying system?
   The unit is designed with multiple standard flange configurations.Critical dimensionsand airflow characteristics must be reviewedto ensure proper integration into your specific pneumaticor gravity system layout.

2. What is the expected impact on my overall production line efficiency?
   By eliminating bottlenecks caused by oversized lumps,the primary impactis increased uptimefor downstream equipment.Most operations reportmore stable flow ratesand reduced manual intervention within one weekof commissioning.

3. How does this model handle abrasive materials comparedto other designs?
   The low-RPM shearing action inherently generates less wear than high-speed impact crushing.Wear componentslike combsand screensare fabricatedfrom hardenedor alloy materialsfor extended lifein abrasive service.Replacement part costsare predictablebasedon operating hoursand material abrasiveness.

4. What are my options if my process requires strict sanitary standards?
   The Atlantic Coast Crushers unit can be specifiedwith polished stainlesssteel surfaces,sanitary seals,and CIP-compatible designsto meet USDA Dairyor FDA guidelinesfor foodcontact applications.Documentationis providedfor validationpurposes.

5. What does typical installation involve?
   Installation requiresa solid foundationor structural support,the connectionof electrical powerto themotors,and interfacingof process ductwork/inlets.Factory-provided drawingsdetail all connection pointsand required clearancesfor maintenanceaccess.Field startup assistanceis recommendedfor initial commissioning