crusher machine structure and parts name

Overcoming Structural Weaknesses in Your Crushing Operation

Unscheduled downtime and rising maintenance costs often stem from fundamental flaws in crusher machine structure and parts name design. Are you facing these operational challenges?

• Premature Wear Part Failure: Standard manganese liners with inconsistent metallurgy or poor fitment lead to accelerated wear, causing unplanned shutdowns every 200-300 hours for replacement, costing thousands in parts and lost production.
• Frame Fatigue and Cracking: Inadequate frame design and welding techniques result in stress fractures under cyclic loading. This compromises structural integrity, risking catastrophic failure and requiring extensive, costly repairs that can halt operations for days.
• Inefficient Power Transmission: Misaligned drive systems and suboptimal flywheel design cause excessive vibration, reducing bearing life and converting valuable energy into heat and noise instead of crushing force, increasing your power cost per ton.
• Complex Parts Procurement: Inconsistent parts naming conventions and non-standardized components create confusion, leading to ordering errors, extended downtime while sourcing correct parts, and bloated inventory costs.

What if your crusher's design inherently addressed these issues through a robust crusher machine structure and parts name philosophy?

Product Overview: The HVT-1000 Heavy-Duty Cone Crusher

The HVT-1000 is a high-capacity cone crusher engineered for primary and secondary reduction of hard, abrasive materials in mining and aggregate production. Its design prioritizes a durable crusher machine structure and parts name system for maximum uptime.

Operational Workflow:

1. Feed Introduction: Material is fed into the top of the crusher, directed by the feed hopper onto the rotating mantle.
2. Compression Crushing: The gyrating mantle continuously compresses material against the stationary concave liners, applying inter-particle comminution for high reduction ratios.
3. Discharge Setting: The crushed product exits through the bottom setting, with particle size precisely controlled by the hydraulic adjustment of the main shaft position.

Application Scope:

• Ideal for processing granite, basalt, quartzite, and iron ore.
• Suitable for stationary plants and large-scale mobile tracked units.

Limitations:

• Not recommended for sticky, plastic materials that can cause chamber packing.
• Requires consistent feed size distribution to maintain optimal performance and liner life.

Core Features: Engineered for Performance & Longevity

Our approach to the crusher machine structure and parts name ensures every component delivers a measurable return on investment.

• Monobloc Torch Ring Frame | Technical Basis: Single-piece, high-tensile steel casting | Operational Benefit: Eliminates frame weld fatigue points, maintaining precise alignment of internal components under peak loads | ROI Impact: Field data shows a 40% reduction in frame-related maintenance events over a 10-year lifecycle

• Patented Axis® Manganese Liners | Technical Basis: Controlled-orientation manganese steel with guaranteed chemistry | Operational Benefit: Achieves up to 30% more wear life than non-specified liners due to consistent hardness and impact absorption | ROI Impact: Reduces liner change-out frequency, directly lowering part costs and labor hours per ton crushed

• Hydroset™ Hydraulic Control System | Technical Basis: PLC-controlled hydraulic cylinders for setting adjustment and clearing | Operational Benefit: Allows operators to adjust CSS or clear a stall in under 60 seconds from a remote location, enhancing safety | ROI Impact Cuts non-crushing time by hundreds of hours annually versus manual systems

• Forged Alloy Main Shaft | Technical Basis: Vacuum-degassed 4340 steel forging with precise heat treatment | Operational Benefit: Provides superior fatigue resistance and torsional strength for processing tramp metal without shaft failure | ROI Impact Avoids the six-figure cost and week-long downtime associated with a broken main shaft replacement

• Dual-Acting Tramp Release System | Technical Basis: Independent hydraulic cylinders with large oil displacement capacity | Operational Benefit: Clears an uncrushable object in under 10 seconds while automatically resetting to the original CSS | ROI Impact Prevents damage to other components; industry testing demonstrates over 95% reliability in protecting the drive train

Competitive Advantages

The following table quantifies the performance differential achieved by our focus on superior crusher machine structure and parts name engineering.

Performance Metric	Industry Standard	HVT-1000 Solution	Advantage
Liner Wear Life (Abrasive Granite)	450 - 500 Hours	650 - 700 Hours	+35% Improvement
Mechanical Availability (Annual)	92 - 94%	96.5%+ (Guaranteed)	+3-4 Percentage Points
Power Consumption (kWh/t)	Varies by application; typically benchmarked against competitor models. Specific comparative data available upon request based on your material.
Mean Time Between Failure (Main Bearings)	~12,000 Hours	~16,000 Hours (Projected)	+33% Improvement

Technical Specifications

These specifications provide the critical data required for your plant integration plans.

• Capacity & Rating: Up to 750 tph; Maximum Feed Size: 275mm; Recommended Closed Side Setting (CSS) Range: 25-65mm
• Power Requirements: Main Drive Motor: 400 kW; Hydraulic System Power Pack: 15 kW
• Material Specifications: Main Frame & Bowl Liner: ASTM A148 Grade 90-60; Mantle & Concave Liners: Austenitic Manganese Steel (AMC); Main Shaft: AISI 4340 Forged Steel
• Physical Dimensions & Weight: Total Height (with feed hopper): ~4.2m; Operating Weight (including liners): ~28,500 kg
• Environmental Operating Range: Ambient Temperature Range: -25°C to +45°C; Dust Protection Standard IP66-rated electrical components

Application Scenarios

Aggregate Quarrying – High Abrasion Challenge

Challenge: A granite quarry faced concave liner wear life of only 550 hours on their primary crushers, creating excessive downtime for liner changes during peak season.
Solution: Implementation of two HVT-1000 cone crushers equipped with Patented Axis® Concaves.
Results: Achieved an average liner service life of 720 hours—a direct result of optimized crusher machine structure—increasing annual production by over 15,000 tons through reduced change-out frequency.

Iron Ore Processing – Tramp Metal Contamination

Challenge: An iron ore plant experienced frequent stalls from uncrushable tramp metal in their secondary circuit. Manual clearing took over an hour per event.
Solution: Replaced an older unit with an HVT-1000 featuring the Dual-Acting Tramp Release System.
Results: Automated clearing reduced stall resolution time to under two minutes per event. Over one year this saved an estimated $85k in lost production time.

Commercial Considerations

We provide transparent commercial options tailored for capital equipment procurement.

Equipment Pricing Tiers
The base capital investment for an HVT-1000 is positioned competitively within its class. Specific pricing is provided upon application review.

Optional Features
To further optimize your specific operation:

• Automated Setting Regulation (ASRi+) system
• Integrated Lubrication Oil Condition Monitoring Sensors
• Extended Wear Part Package (includes additional liner sets)

Service Packages
Choose from three levels of support:

1. Basic Warranty Coverage – Standard manufacturer’s warranty covering defects in materials/workmanship.
2. Planned Maintenance Agreement – Scheduled inspections, oil analysis programs at defined intervals.
3. Total Performance Contract – Includes all planned maintenance plus guaranteed wear part performance metrics.

Financing Options
We offer several financing solutions through our partners:

• Capital Lease / Finance Lease structures
• Operating Lease options with full-service inclusion available

Frequently Asked Questions

1. Is this model compatible with our existing tertiary crushing circuit?
   Our engineering team will review your plant layout specifications including feed chute design conveyor heights power supply availability We ensure full integration compatibility prior to any commitment

2. What is the expected operational impact during installation?
   A typical installation requires approximately ten days from foundation preparation to commissioning This includes crane rigging electrical connection control system integration We provide detailed project planning support

3. How are commercial terms structured?
   Standard terms involve a deposit upon order placement progress payments tied to major manufacturing milestones balance due prior to shipment We also accept Letters of Credit from approved financial institutions

4. What training is provided regarding new parts names?
   We supply comprehensive documentation including detailed part number cross-reference lists interactive exploded diagrams Your maintenance team receives hands-on training during commissioning covering all critical aspects of our specific crusher machine structure naming conventions