granite jaw crusher india
Crushing Your Operational Costs: The High-Yield Granite Jaw Crusher Engineered for the Indian Quarry
Tired of crushers that can't handle the relentless hardness of Indian granite? Facing escalating costs from premature wear, excessive downtime, and inconsistent output? In an industry where every hour of uptime and every millimeter of product size directly impacts your profitability, you need a machine built not just to work, but to endure.
Introducing a new generation of granite jaw crushers, specifically engineered for the unique demands of India's mining and quarrying sectors. This is where brute force meets intelligent design to deliver unparalleled return on investment.
An Overview of Uncompromising Performance
At its core, this jaw crusher utilizes a robust, heavy-duty frame and a powerful crushing chamber designed to process the most abrasive granite with exceptional efficiency. The workflow is streamlined for maximum productivity:
- Robust Feeding: Large granite boulders are fed into the deep crushing chamber via a vibrating grizzly feeder, which bypasses finer material to optimize capacity.
- Powerful Compression: A steep nip angle and aggressive crushing motion ensure powerful compression, effectively breaking down the granite into smaller, manageable pieces.
- Precise Discharge: The closed-side setting (CSS) is easily adjustable using hydraulic shims or a toggle tensioning system, allowing you to achieve your exact product specification—from coarse aggregate for concrete to railway ballast—quickly and reliably.
What Sets Our Granite Jaw Crusher Apart?
Beyond basic function, our crusher integrates key innovations that address the most common pain points on your site.
- Heavy-Duty Frame Construction: Fabricated from high-grade, stress-relieved steel plate, the frame is built to withstand the immense forces generated by crushing granite, ensuring long-term structural integrity.
- Advanced Jaw Die Design: We utilize manganese steel jaws with an optimized tooth profile. This design not only enhances grip on slabby material but also promotes better throughput and more uniform wear distribution, extending service life.
- Spherical Roller Bearings: Featuring oversized, self-aligning spherical roller bearings in both the pitman and the frame, our crusher delivers higher load capacity and better tolerance for contamination and misalignment compared to standard bearings.
- Integrated Motor Base: The crusher’s motor base is a unified part of the main frame. This eliminates alignment issues between the motor and drive sheaves, reducing vibration and belt wear for smoother operation.
How Does It Stack Up Against the Competition?
Making an informed decision requires clear comparison. Here’s how our granite jaw crusher measures up against conventional models:
| Feature | Conventional Crushers | Our Granite Jaw Crusher |
|---|---|---|
| Frame Durability | Standard plate thickness; prone to stress fatigue | Reinforced, heavy-duty design with finite element analysis (FEA) optimization |
| Bearing Life | Often standard-duty; susceptible to failure under shock loads | Oversized spherical roller bearings for superior reliability & longevity |
| Wear Part Cost | Faster wear rates on abrasive materials | Optimized jaw profile distributes wear, reducing replacement frequency |
| Adjustment Mechanism | Manual shims requiring downtime & labor | Optional hydraulic CSS adjustment for quick & safe setting changes |
The primary advantages are clear: reduced total cost of ownership through extended component life, minimized unplanned downtime for maintenance, and higher sustained throughput.
Technical Specifications: Built for High-Output Applications
Our crushers are available in a range of models to suit various production requirements..jpg)
| Model | Feed Opening (mm) | Max Capacity (TPH)* | Power (kW/HP) | Approx. Weight (kg) |
|---|---|---|---|---|
| GJC-1060 | 1060 x 700 | 150 - 300 | 110 / 150 | 15,500 |
| GJC-1250 | 1250 x 950 | 275 - 450 | 160 / 215 | 28,000 |
| GJC-1500 | 1500 x 1200 | 500 - 800 | 250 / 335 | 52,000 |
*Capacity is variable and depends on feed material size, hardness, and required product gradation..jpg)
Key Material Specifications:
- Frame Steel: High-strength carbon steel
- Shaft Material: Forged Alloy Steel EN24/34CrNiMo6
- Jaw Plates: Premium Manganese Steel (14% / 18% Mn)
Proven in the Field: Real-World Applications
Our granite jaw crushers are deployed across India in some of the most challenging environments.
Case Study: A Leading Aggregate Producer in Tamil Nadu
A large quarry operator was struggling with frequent bearing failures and high jaw plate consumption in their existing setup, leading to production bottlenecks. After switching to our GJC-1250 model:
- Result: Achieved a consistent output of over 380 TPH of railway ballast.
- Benefit: Jaw plate life increased by approximately 40%, significantly reducing spare parts costs and maintenance intervals.
- Feedback: The plant manager noted "the reliability has been transformative for our scheduling; we now have confidence in meeting our most demanding project timelines."
Typical Application Scenarios:
- Primary crushing in large-scale granite quarries.
- Production of high-quality aggregates for infrastructure projects (roads, bridges).
- Generating ballast for railway construction.
- Integrated into stationary or semi-mobile crushing plants.
Investing in Reliability: Pricing & Financing
We believe powerful equipment should be accessible. While exact pricing varies by model and configuration based on your specific needs—such as feeder and conveyor options—we offer transparent quotations with no hidden costs.
To ease capital expenditure:
- Flexible Financing: We partner with leading financial institutions to offer tailored leasing and loan options with competitive rates.
- Rental Programs: Explore our short-to-medium-term rental solutions for project-based work.
- Trade-In Opportunities: Ask about our trade-in program for your existing equipment.
Contact us for a detailed quote tailored to your production goals.
Frequently Asked Questions (FAQ)
What is the expected service life of the core components?
With proper maintenance and correct application, the main frame and pitman are designed for decades of service. Wear parts like jaw plates typically last from several months to over a year depending on abrasiveness and throughput.
How complex is routine maintenance?
The design prioritizes serviceability. Greasing points are easily accessible; jaw dies can be replaced without dismantling other components; and hydraulic CSS systems make adjustments tool-free.
Can this crusher handle other materials besides granite?
Absolutely. While optimized for hard rock like granite and basalt it is highly effective at processing river gravel limestone diorite other abrasive aggregates
Do you provide support for installation commissioning?
Yes we offer comprehensive technical support including foundation drawing assistance supervised installation commissioning operator training ensure you achieve optimal performance from day one