medium sized stone crushing plant for sale

Addressing Your Core Operational Challenges in Aggregate Production

Are you facing these common production bottlenecks in your quarry or aggregate operation? Medium-sized stone crushing operations typically encounter several predictable yet costly challenges that directly impact profitability:

• Inconsistent Feed Material Handling: Variations in rock size, hardness, and moisture content lead to crusher blockages, excessive wear on liners, and unplanned downtime. How much production are you losing daily to clearing jams and adjusting for feed inconsistencies?
• High Operational Labor Costs: Does your current setup require constant manual monitoring and adjustment of multiple units (feeder, crusher, screen) to maintain product gradation? This labor-intensive process increases your cost per ton.
• Excessive Fuel and Power Consumption: Older, fixed-speed drives and non-integrated components waste significant energy. Have you calculated the true cost of inefficient power transmission across your entire crushing circuit?
• Limited Mobility and Setup Time: Semi-stationary plants that require days for disassembly, transport, and reassembly consume valuable calendar days that could be generating revenue. What is the annual production impact of your current plant relocation process?
• Difficulty Meeting Precise Aggregate Specifications: Inconsistent product yield leads to excess oversize material requiring re-crushing or fines that degrade product value. How often do you have to re-process stockpiled material to meet contract specifications?

A well-engineered medium sized stone crushing plant for sale is designed specifically to address these operational and financial pain points.

Product Overview: The Titan Series TPS-200 Mobile Crushing Plant

The Titan Series TPS-200 is a track-mounted, fully integrated medium sized stone crushing plant engineered for quarry operators, construction demolition contractors, and mining enterprises requiring high-volume aggregate production with operational flexibility.

Operational Workflow:

1. Primary Feeding & Pre-Screening: A vibrating grizzly feeder (VGF) receives excavated material, scalping out natural fines to bypass the primary crusher, thereby increasing throughput and reducing wear.
2. Primary Jaw Crushing: A robust jaw crusher reduces large feed (up to 750mm) to a manageable size, providing the first stage of size reduction with high mechanical reliability.
3. Secondary Crushing & Screening: Crushed material is conveyed to a closed-circuit cone crusher and screen. The screen sorts the output; on-spec product is sent to stockpile conveyors, while oversize material is recirculated back to the cone crusher for further reduction.

Application Scope:
This plant is suitable for processing granite, basalt, limestone, and recycled concrete aggregates. It is designed for projects requiring an output of 200 to 350 tons per hour.

Application Limitations:
The TPS-200 is not designed for highly abrasive metallic ores or sticky clay-bound materials without specific pre-processing or modified liner configurations.

Core Features: Engineered for Performance and Profitability

• Hybrid Diesel-Electric Drive System | Technical Basis: Primary crushing unit powered by diesel engine; conveyors and screen powered by onboard electric generator | Operational Benefit: Significant reduction in fuel consumption (up to 30% documented) compared to all-diesel setups; quieter operation for noise-sensitive sites | ROI Impact: Lower operating cost per ton and extended service intervals

• Integrated Automatic Level Control | Technical Basis: Ultrasonic sensors in the crusher feed hopper linked to VGF speed controller | Operational Benefit: Maintains optimal choke-fed condition for cone crusher without operator intervention, maximizing throughput and product cubicity | ROI Impact: Consistent 8-12% increase in hourly production while reducing liner wear

• Centralized PLC Control & Telematics | Technical Basis: Single-point control panel with remote monitoring capability via cellular data link | Operational Benefit: Your operators can monitor performance, track production totals, and receive fault code alerts from a centralized location | ROI Impact: Enables one-person operation from ground level; reduces diagnostic time by over 50%

• Hydraulic Setting Adjustment | Technical Basis: Mechanically simple hydraulic rams for adjusting crusher discharge settings | Operational Benefit: Allows closed-side setting (CSS) changes in under 2 minutes without manual shim manipulation, even while empty | ROI Impact: Minimizes downtime during product changeovers; increases plant utilization

• Heavy-Duty Roller Bearing Design (Jaw Crusher) | Technical Basis: Spherical self-aligning roller bearings in the primary jaw crusher | Operational Benefit: Higher load capacity and tolerance for momentary shock loads from uncrushable material | ROI Impact: Extended bearing service life (>15,000 hours MTBF), reducing major component replacement costs

• Quick-Setup Hydraulic Support Legs | Technical Basis: Four hydraulically deployed stabilizers with ground pressure sensors | Operational Benefit: Plant can be leveled and made operational within 30 minutes of arrival on a prepared site | ROI Impact: Faster deployment allows for more productive hours per shift on short-duration contracts

Competitive Advantages

Performance Metric	Industry Standard (Competitive Plants)	Titan TPS-200 Solution	Advantage (% Improvement)
Average Setup Time (on prepared pad)	4-6 hours with crew	< 1 hour with 2 personnel	> 75% faster
Fuel Consumption (L/ton produced)	3.5 - 4.2 liters/ton	2.4 - 2.8 liters/ton	~30% reduction
Total Cost of Ownership (5 years)	Based on competitor list pricing & avg. consumable costs	Upfront premium offset by lower operating costs over term*	~15% lower TCO
Crusher Liner Life (Primary Jaw) Mn18 Steel / Granite Application	~120,000 tons documented average life expectancy	~150,000 tons documented average life expectancy	~25% longer life

* Estimate based on field data tracking fuel, liner wear parts, and scheduled maintenance labor.

Technical Specifications

• Capacity/Rating: Designed nominal throughput of 250 tph; capable of peak outputs up to 350 tph depending on feed material and product size.
• Power Requirements: Primary drive via Tier 4 Final/EU Stage V compliant diesel engine (298 kW). Onboard generator (150 kVA) powers all electric motors for conveyors and screens.
• Material Specifications: High-strength steel chassis (S690QL); Abrasion-resistant steel hopper and conveyor liners (HARDOX 450).
• Physical Dimensions (Transport): Length: 18.5m; Width: 3.0m; Height: 4.2m. Total weight approx. 62 tonnes.
• Environmental Operating Range: Designed for ambient temperatures from -25°C to +45°C. Dust suppression system included as standard.

Application Scenarios

Quarry Expansion Project – Increased Throughput Demand

• Challenge: A granite quarry needed to increase monthly production by 25% without expanding its fixed primary crushing facility footprint or adding significant labor.
• Solution: Implementation of a Titan TPS-200 as a secondary/tertiary unit downstream of the existing primary jaw crusher. Its closed-circuit design allowed precise control over final product gradation.
• Results: The plant achieved a consistent output of 280 tph of railway ballast and concrete aggregate chips. The quarry reported a net increase of monthly production by over %, with only a two-person crew operating the entire secondary circuit.

Urban Construction & Demolition Waste Recycling

• Challenge: A contractor faced high tipping fees for concrete demolition waste from inner-city high-rise projects and sought an on-site solution to create valuable recycled aggregate.
• Solution: Deployment of the mobile TPS-200 plant equipped with an overband magnet for metal reclamation at multiple urban demolition sites.
• Results: The contractor processed over ,000 tons of C&D waste annually into certified RCA (Recycled Concrete Aggregate), eliminating disposal costs entirely while creating a new revenue stream from aggregate sales.

Commercial Considerations

Equipment Pricing Tiers
The base configuration price provides a fully functional plant ready for standard applications like limestone or recycled concrete.

Optional features include:

1. Advanced Dust Suppression System w/water pump ($XX)
   2 . Overband Magnet for metal separation ($XX)
   3 . Hydraulic Folding Side Conveyors ($XX)
   4 . Cold-climate package including engine block heater & hydraulic oil pre-heater ($XX)

Service Packages
To protect your investment:
1 . Basic Warranty – Standard parts & labor coverage
2 . Proactive Maintenance Plan – Includes scheduled inspections & discounted wear parts
3 . Full Uptime Agreement – Guaranteed parts availability & prioritized technical support

Financing options are available through our partners including operating leases tailored towards seasonal businesses or capital loans structured over terms up .

Frequently Asked Questions

1 . What level of site preparation is required before this medium sized stone crushing plant can be operated?
A stable compacted base similar quality road sub-base sufficient support legs ensure stability during operation minimal grading typically required upon arrival .

2 How does this medium sized stone crushing plant handle variations rock hardness within single feed pile?
PLC system automatically regulates feeder speed based real-time power draw cone crusher preventing overloads soft materials increasing feed rate harder materials maintain consistent throughput protect components .

3 What typical lead time delivery commissioning new unit after order placement?
Current lead times range between depending final configuration factory scheduling expedited delivery may available additional fee full commissioning training included standard purchase .

4 Are there financing structures available help manage capital outlay?
Yes several options exist including finance lease structures preserve capital traditional hire purchase agreements also available discuss specifics requirements our commercial team find suitable solution .

5 Can existing workforce trained operate maintain equipment effectively?
Comprehensive operator maintenance training provided location during commissioning includes classroom practical sessions all documentation provided digital printed formats ongoing telematics support aids troubleshooting .

6 What key spare parts recommended keep stock minimize potential downtime?
Recommended initial spare part kit includes set jaw dies cone mantles/concaves selection conveyor belts hydraulic hoses filters full list provided quotation stage .

7 Is possible integrate third-party equipment such additional screening unit existing setup ?
Plant designed accept standardized stacking conveyors auxiliary equipment control system has capacity integrate additional units ensure coordinated operation .