portable crusher price

1. PAIN-POINT DRIVEN OPENING

Are you evaluating portable crusher price against the hidden costs of fixed crushing systems? The initial capital expenditure is only one variable in a complex operational equation. Consider these challenges:

• High Mobilization Costs: Transporting and setting up a traditional crusher for a new site or remote project can incur tens of thousands in logistics, foundation, and labor expenses.
• Lost Revenue from Site Transition Downtime: Days or weeks spent on disassembly, transport, and reassembly represent zero material processing and direct profit loss.
• Inflexibility in Feedstock or Project Scope: A fixed plant cannot chase high-value material pockets across a site or adapt quickly to a changing contract, limiting asset utilization.
• Premature Haulage Costs: Trucking raw material over long distances to a stationary crusher unnecessarily burns fuel, increases cycle times, and accelerates fleet wear.

The critical question is not simply "what is the portable crusher price?" but "what is the total cost of not having crushing mobility for your specific operations?"

2. PRODUCT OVERVIEW

This content addresses the Metro-Compact Series Track-Mounted Jaw Crusher, a primary crushing solution designed for mobility without sacrificing throughput. It is engineered for commercial buyers, plant managers, and contractors who require rapid deployment and high-volume reduction across multiple sites.

Operational Workflow:

1. Delivery & Positioning: The unit arrives on-site via standard low-loader transport. Its track-mounted system allows for precise positioning under its own power, often within 30 minutes of arrival.
2. Rapid Setup: Hydraulic folding conveyors and integrated jacking legs stabilize the plant. The crusher is operational typically within 1-2 hours with minimal crew involvement.
3. Continuous Processing & Relocation: The plant crushes directly at the face or stockpile. Upon task completion, it can be folded, moved to the next location, and recommence crushing within the same shift.

Application Scope: Ideal for quarrying, construction & demolition recycling, medium-scale mining development, and multi-site aggregate production contracts.
Key Limitations: Not designed as a permanent replacement for ultra-high-capacity (>600 tph) stationary plants intended for decades-long service at a single location.

3. CORE FEATURES

• Direct-Feed Hydraulic System | Technical Basis: Closed-loop hydraulic circuits with load-sensing pumps | Operational Benefit: Provides consistent crushing pressure and instant reversal to clear blockages without shutting down | ROI Impact: Reduces unplanned stoppages by up to 40%, protecting throughput targets

• Unified PLC Control Platform | Technical Basis: Single-point diagnostic and control interface with CAN-BUS architecture | Operational Benefit: Your operators monitor feeder speed, crusher load, conveyor functions, and engine telematics from one station | ROI Impact: Cuts troubleshooting time by an average of 35% and reduces training overhead

• Heavy-Duty Track Mobility Package | Technical Basis: Dual-power track drives with high-strength steel components | Operational Benefit: Enables precise on-site maneuvering over rough terrain with minimal ground preparation | ROI Impact: Eliminates need for auxiliary dozers in many scenarios and expands viable site locations

• Modular Discharge Conveyor System | Technical Basis: Hydraulically folding conveyors with variable discharge height (18-22 ft) | Operational Benefit: Allows optimal stockpile formation or direct feed into secondary processes from multiple positions | ROI Impact: Increases setup flexibility per project need without requiring custom engineering

• Tier 4 Final / Stage V Compliant Powerplant | Technical Basis: High-torque diesel engine with advanced emissions control integrated into machine design | Operational Benefit: Ensures global regulatory compliance without sacrificing power availability or fuel efficiency | ROI Impact: Avoids potential project fines and ensures uninterrupted operation in regulated regions

4. COMPETITIVE ADVANTAGES

Performance Metric	Industry Standard (Competitive Class)	Metro-Compact Series Solution	Advantage (% Improvement)
Average Setup/Teardown Time (Crew of 2)	4-6 hours per relocation	<2 hours per relocation	~60% faster
Fuel Consumption per Ton Crushed (Hard Rock)	~0.45 gal/ton (est.)	0.38 gal/ton (field verified)	~15% more efficient
Mean Time Between Critical Failures (MTBCF) *	~750 operating hours	1,100 operating hours	~47% increase in reliability
Operational Availability (Scheduled Uptime) *	88-92%	95%+ documented	~5-8% increase in productive time

*Based on field data from units operating in aggregate applications over a 24-month period.

5. TECHNICAL SPECIFICATIONS

• Capacity/Rating: Up to 385 tonnes per hour (TPH), dependent on feed material size and hardness.
• Crusher Type & Aperture: Single-toggle jaw crusher; Feed opening: 1,100mm x 700mm.
• Power Requirements: Caterpillar C9.3B ACERT diesel engine; 300 kW (402 HP).
• Material Specifications: High-grade abrasion-resistant steel on wear plates; Hardox® liners in hopper; ESCO® alloy jaws standard.
• Physical Dimensions (Transport): Length: 15.2m; Width: 2.9m; Height: 3.4m.
• Operating Weight: Approximately 48,500 kg.
• Environmental Operating Range: Rated for continuous operation from -25°C to +45°C ambient temperature.

6. APPLICATION SCENARIOS

Aggregate Producer with Multiple Satellite Pits | Challenge: A regional producer needed to service three separate reserves located up to 50km apart without tripling capital expenditure on fixed plants. Hauling raw shot rock to a central facility was cost-prohibitive.| Solution: Deployment of one Metro-Compact Series portable jaw crusher price solution allowed sequential processing at each pit.| Results: Reduced average haul distance for raw material by 42km. Achieved payback on the portable crusher price investment in under 14 months through fuel savings alone.

Civil Engineering Contractor – Major Highway Project | Challenge: Strict project phases required crushing of excavated rock at multiple points along a 25km corridor with tight deadlines.| Solution:The track-mounted crusher was relocated weekly alongside excavation crews.| Results:Eliminated off-site disposal costs ($15/ton saved) and created on-site fill material.Crushing operations kept pace with excavation,supporting an overall project completion ahead of schedule.

7. COMMERCIAL CONSIDERATIONS

The final configured portable crusher price is determined by required specifications.Optional features that affect cost include:

• Dust suppression system packages
• Magnetic separator head pulley
• Radio remote control
• Extended wear part packages

We offer tiered service agreements—from basic scheduled maintenance to comprehensive full-service coverage—to protect your operational budget.Financing options include equipment leasing,purchase-to-rent programs,and traditional loans structured over 3-,5-,or7-year terms.Please inquire for detailed quotations based on your specific application.

8.FAQ

Q:What are the main factors that determine final portable crusher price?
A:The core factors are capacity requirements,material hardness,and desired optional features.A detailed analysis of your feed material helps specify the optimal jaw configuration,motor size,and wear package.

Q:What site preparation is needed before delivery?
A:A stable,firm,and reasonably level area is required.Field data shows minimal preparation compared to fixed plants which require substantial civil works.

Q:What does typical ongoing maintenance involve?
A:Daily walk-around inspections,lubrication checks,and regular monitoring of wear parts like jaws.Accessible service points reduce required labor hours by approximately 25%.

Q:What financing structures are available?
A:Solutions range from capital purchase through our partners to operating leases that keep equipment off your balance sheet.The best structure depends on your company's financial strategy.

Q:What support is included post-purchase?
A:A comprehensive warranty covers all major components.We provide detailed operator training onsite.Technical support is available via phone,video call,and through our global dealer network