price of crusher for qarry mine in tanzania

The Price of Crushers for Quarry and Mining Operations in Tanzania

The cost of crushers for quarry and mine applications in Tanzania is a critical consideration for investors and operators in the country's growing extractive industry. Pricing is not a single figure but a complex calculation influenced by machine type, capacity, local market dynamics, and total operational requirements. This article provides an overview of the key factors determining crusher prices, compares popular options, and outlines practical considerations for making a cost-effective investment in the Tanzanian context.

Key Factors Influencing Crusher Prices

Several interconnected elements determine the final investment price for a crusher in Tanzania:

1. Crusher Type and Technology: The fundamental design dictates price. Primary crushers like jaw crushers are generally less expensive than secondary/tertiary cone crushers or highly specialized impact crushers for specific materials.
2. Capacity and Size: Output capacity (tons per hour) is a primary driver. A small mobile jaw crusher for a local quarry will cost significantly less than a large stationary plant designed for a major gold or limestone mining operation.
3. Mobility: Stationary plants require extensive civil works but have lower unit equipment costs. Mobile and semi-mobile crushers (track-mounted or wheeled) command a premium price but offer flexibility and reduce haulage costs, which can be decisive in remote locations.
4. Source of Equipment (New vs. Used):
   • New Crushers: Imported from China, Europe, or India, they come with warranties, latest technology, and higher reliability but at the highest capital cost.
   • Used/Refurbished Crushers: Often sourced from international markets, these offer lower upfront costs but carry risks regarding wear parts, hidden damage, and potential downtime.
5. Logistics and Import Duties: Tanzania's landlocked status for many regions means transport from Dar es Salaam port to site adds substantial cost. Import duties, VAT (18%), clearance fees, and possible agency fees must be factored into the landed price.
6. After-Sales Support: A cheaper machine with no local technical support or spare parts availability can become prohibitively expensive due to prolonged downtime.

Crusher Type Comparison for Tanzanian Applications

The table below contrasts common crusher types suitable for Tanzania's prevalent materials (granite, limestone, gold ore conglomerate).

Crusher Type	Typical Application	Advantages	Disadvantages	Approximate Price Range (USD) *
Jaw Crusher	Primary crushing of hard rock (granite, basalt). Common in quarries.	Simple structure, reliable, low maintenance cost. Handles large feed size.	Less uniform product shape compared to cone crushers. Lower reduction ratio.	$30,000 - $200,000+
Cone Crusher	Secondary/Tertiary crushing for medium-hard to hard rock. Used in mining & large quarries.	High efficiency, good product shape/cubicity, high reduction ratio.	Higher purchase & maintenance cost than jaw crushers. More sensitive to feed grading & moisture.	$100,000 - $500,000+
Impact Crusher	Secondary/Tertiary for softer rock (limestone), recycling applications.VSI for sand-making.	Excellent product shape,cubical output.High reduction ratio.Good for asphalt/concrete aggregates.	Higher wear part cost on abrasive materials.Performance declines with harder rock.	$80,000 - $400,000+
Mobile Crusher	Can be Jaw,Cone or Impact type mounted on tracks/wheels.Suitable for multiple sites or remote pits.	High mobility reduces truck haulage.Maximizes on-site efficiency.Fast setup.	Highest capital cost per ton of capacity.More complex maintenance.Limited by feed size vs stationary.	$150,000 - $800,000+

Note: Price ranges are highly indicative based on capacity (e.g., 50tph vs 300tph), brand origin (Chinese brands like SBM,SANME offer competitive pricing; European brands like Sandvik & Metso command premium prices),and configuration.Logistics & duties are excluded.

Real-World Case Example: Limestone Quarry Expansion near Dar es Salaam

A quarry supplying aggregates to Dar es Salaam's construction sector faced rising demand.Their existing single jaw crusher created bottlenecks.Instead of simply buying a larger primary crusher,the company opted for a two-stage solution:
1.A new mid-sized primary jaw crusher to ensure consistent feed.
2.A secondary cone crusher to refine the output into specific,saleable products(0-5mm sand ,5-20mm aggregate).

While the total capital outlay was higher than a single-machine upgrade,the solution increased overall yield of premium products by over 35% and reduced waste.This justified the investment within an estimated payback period of under two years.The equipment was sourced from a Chinese manufacturer with an established local agent in Tanzania for parts and service,mitigating downtime risk.

FAQ Section

Q1: What is the most significant hidden cost when importing a crusher to Tanzania?
A: Beyond freight,the most impactful costs are often logistics from port to site (especially for heavy components requiring special transport) and unexpected delays during customs clearance.Engaging a reliable clearing agent familiar with heavy machinery is crucial.Budgeting an additional 15-25% of the CIF value for all importation logistics is prudent.

Q2: Is it better to buy one high-capacity crusher or several smaller units?
A: It depends on operational strategy.A single large unit is generally more energy-efficient per ton crushed but creates a single point of failure.Several smaller units,in contrast,increase plant flexibility(for example,running only one shift if needed)and provide redundancy.This modular approach is gaining popularity in medium-sized Tanzanian operations to manage risk.

Q3: How critical is local after-sales support?
A: It is arguably as important as the machine's purchase price.Tanzania's mining regions can be remote.Downtime waiting for technicians or spare parts flown in from abroad is devastating.Before purchasing,buyers should verify:

• The supplier has trained local technicians.
• A consistent inventory of critical wear parts(jaw plates,mantles,bearings)is maintained locally or regionally(Nairobi).
• Response time guarantees are part of the service contract.

Q4: Are Chinese-made crushers reliable enough for tough Tanzanian conditions?
A: The quality spectrum among Chinese manufacturers is broad.Well-established brands that invest in R&D(like SBM,SANME)produce machines that meet international standards at competitive prices.They have successfully supplied equipment to major projects across Africa.The key is due diligence—visiting reference sites,inspecting build quality,and ensuring proper steel alloys are usedfor wear parts.Often,a mid-tier Chinese brand with excellent local support offers better lifetime value thana premium European machine with limited service backupin-country.

In conclusion,the price of acrusherinTanzania must be evaluated asa total lifecyclecost.Careful considerationof material characteristics,sitedynamics,andmost importantly,theavailabilityof long-termservice supportwilldetermine therealvalueoftheinvestmentbeyondtheinitialinvoicefigure