price quotation for small complete stone crushers

Price Quotation for Small Complete Stone Crushers: A Comprehensive Guide

This article provides a detailed overview of the factors influencing the price quotation for small, complete stone crushing plants. It will break down the key cost components, compare different configurations and their price ranges, present a real-world application case, and answer frequently asked questions to help buyers make informed procurement decisions.

The price of a small complete stone crusher is not a single figure but a sum of multiple variables. A "complete plant" typically includes the primary crusher (e.g., jaw crusher), secondary crusher (e.g., cone or impact crusher), vibrating feeder, vibrating screen(s), belt conveyors, motors, electrical control panel, and steel structure base. Prices vary dramatically based on capacity (e.g., 20-100 TPH), equipment brand and quality (established vs. generic brands), level of automation, and customization requirements.

Key Price Determinants & Comparative Analysis

The following table outlines how different choices impact the overall quotation:

Factor	Lower-Cost Option	Higher-Cost Option	Impact on Price & Rationale
Capacity (TPH)	20-50 TPH	80-120 TPH	Directly proportional. Higher capacity requires larger, more powerful machinery and sturdier support structures.
Crusher Type & Brand	Generic/local brand crushers with standard manganese steel.	Internationally recognized brands (e.g., Sandvik, Metso) or premium domestic brands with advanced wear-resistant materials.	Brand premium can be significant (30-100%+). Justified by proven reliability, higher efficiency, better particle shape control, and longer wear part life, reducing long-term operating costs.
Level of Automation	Basic manual start/stop with individual motor controls.	PLC-controlled system with touchscreen HMI, automatic lubrication, and remote monitoring capabilities.	Increases initial cost by 15-30%. Enhances safety, optimizes production flow, reduces labor costs, and minimizes downtime through fault diagnostics.
Mobility	Fixed foundation-based plant.	Mobile or semi-mobile tracked/wheeled plant.	Mobile plants command a higher price due to integrated chassis and mobility features. They offer flexibility but may have slightly lower capacity than fixed counterparts of similar price.
Material Hardness	Crushing soft limestone or recycled concrete.	Crushing hard granite or basalt.	Harder materials require more robust crushers (like jaw + cone combo), heavier-duty wear parts, and potentially higher horsepower motors, increasing capital cost.

Real-World Application Case: A Quarry in Southeast Asia

A quarry in Vietnam needed to produce aggregates for local road construction projects. Their requirement was for a complete plant to process river pebbles (medium hardness) into 0-5mm, 5-10mm, and 10-20mm aggregates at ~80 TPH.

• Solution: A fixed small complete plant was proposed.
• Configuration: PE500x750 Jaw Crusher (primary) + PYD1200 Cone Crusher (secondary) + 3YK1860 Vibrating Screen + associated feeders and conveyors.
• Cost Drivers: The choice of a cone crusher for secondary crushing ensured good grain shape for road materials. The three-deck screen allowed for precise three-product separation.
• Outcome: The quotation received was approximately $150,000 - $180,000 (FOB China port). This mid-range price reflected standard reliable brand equipment from a reputable Chinese manufacturer without top-tier automation but with a robust design for the material.
• Source Basis: This case is synthesized from common configurations and publicly listed price ranges on platforms like Alibaba.com for similar capacity plants from mid-tier OEMs.

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Frequently Asked Questions (FAQ)

1. What is the typical price range for a small complete stone crusher plant?
Prices can range widely from around $50,000 to $300,000+. A basic 30-50 TPH stationary plant with standard machinery may start near $50k-$80k FOB Asia factory prices . A more robust 80-100 TPH plant with better-known components and semi-automation typically falls in the $120k-$200k range . Prices exceeding $250k are for high-capacity mobile units or plants with full automation and premium European/American components.

2.What are the main hidden costs beyond the machine quotation?
Buyers must budget for:

• Shipping & Insurance: Cost varies by destination.
• Import Duties & Taxes: Country-specific regulations apply.
• Foundation & Civil Work: For fixed plants; requires concrete and labor.
• Installation & Commissioning: Often requires supplier technicians; travel/labor costs are extra.
• Spare Parts Kit: An initial stock of critical wear parts like jaw plates/mantles is essential.

3.How do I choose between a mobile and a stationary plant?
Choose a mobile crusher if your project involves multiple sites or frequent relocation (e.g., contracting business). Choose a stationary plant if you have a long-term quarrying operation (>2 years) at one location where higher capacity per dollar invested is prioritized over mobility.

4.What key specifications should I provide to get an accurate quote?
To receive meaningful quotes from suppliers you must specify:
1.Feed material type/hardness
2.Maximum feed size
3.Desired hourly capacity
4.Final product sizes/gradations required
5.Power source available
6.Site conditions

Providing this information allows suppliers to design an appropriate flow sheet rather than giving an irrelevant ballpark figure.

In conclusion securing a price quotation requires clear specifications understanding core cost drivers balancing initial investment against long-term operational value The most economical choice aligns technical requirements with realistic production goals