sand screening machine in chennai

Addressing Your Critical Sand Processing Challenges in Chennai

For plant managers and procurement specialists in Chennai's competitive construction and industrial sand sector, inefficient sand screening directly impacts profitability. Common operational challenges include:

• High Reject Rates & Product Inconsistency: Inconsistent screen mesh performance leads to off-specification sand, resulting in batch rejection and wasted raw material. Can your operation afford a 15-20% loss in saleable product?
• Excessive Downtime for Screen Changes: Conventional systems require frequent, labor-intensive screen deck replacements, halting your production line for hours. What is the cost of 4-6 hours of unplanned downtime each week?
• Premature Bearing & Drive System Failure: The abrasive nature of Chennai's silica sand accelerates wear on critical components. Are you constantly budgeting for replacement parts and emergency mechanical repairs?
• Insufficient Capacity for High-Volume Projects: Underperforming screening machines create bottlenecks, preventing you from meeting tight deadlines for major infrastructure or ready-mix concrete projects.
• High Operational Costs from Power Consumption: Inefficient vibratory mechanisms draw excessive power, making your energy costs unpredictable and eroding profit margins.

The solution requires equipment engineered not just to screen, but to endure. This is the operational reality that guided the development of our high-performance sand screening machine in Chennai.

Product Overview: The Titan Series High-Capacity Vibratory Screen

The Titan Series is a heavy-duty, linear motion vibratory screening machine designed specifically for the demanding requirements of sand processing plants in and around Chennai. It separates sand particles by size to produce precisely graded material for concrete, plastering, and other industrial applications.

Operational Workflow:

1. Feed: Unscreened feed material (crushed sand or naturally harvested sand) is loaded onto the input hopper.
2. Separation: Material is conveyed onto the primary screen deck. A high-frequency, linear vibratory motion stratifies the material, forcing fines through the screen mesh while oversize material is conveyed forward.
3. Classification: Multi-deck configurations allow for simultaneous separation into multiple product grades (e.g., coarse, medium, and fine).
4. Discharge: Correctly sized sand is discharged through specific outlets, while oversize or reject material is separately ejected from the end of the deck.

Application Scope:

• Washing and classification of river sand and manufactured sand (M-Sand).
• Scalping of oversized debris from raw feed stock.
• Dedusting of fine particles from crushed sand.

Limitations:
This system is designed for dry or slightly moist materials. It is not a substitute for a full washing plant when processing heavily clay-bound or contaminated feed stock.

Core Features: Engineered for Performance and Durability

• Patented Dual-Vibrator Mechanism | Technical Basis: Synchronized counter-rotating masses | Operational Benefit: Generates a pure linear motion that prevents plugging and ensures consistent material travel speed | ROI Impact: Field data shows a 22% increase in throughput compared to single-shaft eccentric systems

• Quick-Change Screen Deck System | Technical Basis: Modular, tensioned polyurethane panels with a front-locking clamp system | Operational Benefit: Your crew can replace a full deck in under 30 minutes without specialized tools | ROI Impact: Reduces maintenance downtime by up to 70%, reclaiming hundreds of production hours annually

• Labyrinth-Sealed Heavy-Duty Bearings | Technical Basis: Triple-lip seal design with grease purge ports | Operational Benefit: Actively excludes abrasive silica dust from bearing housing, extending component life | ROI Impact: Industry testing demonstrates a 3x increase in mean time between failures (MTBF), slashing spare parts inventory costs

• Variable Frequency Drive (VFD) Control | Technical Basis: Solid-state motor controller allowing precise adjustment of vibration amplitude and frequency | Operational Benefit: Operators can fine-tune screening action on-the-fly to match varying feed material moisture and gradation | ROI Impact: Optimizes power draw, leading to measured energy savings of 15-18% under typical load conditions

• Abrasion-Resistant Lining Package | Technical Basis: 10mm thick AR400 steel plates at all high-impact wear points | Operational Benefit: Protects the main chassis from wear, maintaining structural integrity over thousands of operating hours | ROI Impact: Eliminates the need for annual chassis repair or replacement, a significant capital expenditure avoidance

Competitive Advantages

Performance Metric	Industry Standard	Our Titan Series Solution	Advantage
Screening Efficiency (%)	85 - 90%	94 - 96%	+7% Improvement
Screen Panel Change Time (mins)	90 - 120 minutes	< 30 minutes	>75% Faster
Bearing Life (Operating Hours)	~2,000 hours	>6,000 hours	3x Longer Lifespan
Power Consumption (kW per ton)	1.8 - 2.2 kW/ton	1.5 - 1.7 kW/ton	~20% More Efficient
Noise Level at Operator Station (dB)	88 - 92 dB	< 85 dB	Safer working environment

Technical Specifications

• Model Range: TSS-1242 to TSS-1860 (Width x Length in inches)
• Capacity: From 50 TPH to 200 TPH, depending on model and feed gradation.
• Power Requirement: Electric motor drive, ranging from 7.5 kW to 22 kW.
• Screen Decks: Single-, double-, or triple-deck configurations.
• Screen Mesh Options: High-tensile steel wire cloth or polyurethane panels; sizes from 0.5mm to 10mm.
• Structural Frame: Fabricated from P355GH high-strength steel.
• Operating Temperature Range: -5°C to +45°C (suitable for Chennai's climate).
• Dust Enclosure: Optional fully enclosed design with dust extraction ports.

Application Scenarios

#### Ready-Mix Concrete Plant Supplier | Challenge: A leading RMC plant near Sriperumbudur faced inconsistent fines modulus (FM) in their M-Sand due to an outdated screening unit, leading to strength variability in concrete batches. Frequent screen blinding required daily cleaning stops.

Solution: Implementation of a Titan Series TSS-1548 double-deck sand screening machine in Chennai with an automated spray bar system for slightly damp feed material.
Results: Achieved consistent FM value within a ±0.1 tolerance band. Reduced screen-related stoppages by over90%, enabling uninterrupted production across two shifts.

#### Industrial Sand Processing Unit| Challenge: A silica sand processor in Chengalpattu was experiencing high reject rates of valuable fine-grade sand (<600 microns) due to inefficient separation on their old rotary screen.

Solution: Installation of a triple-deck Titan Series TSS-1860 unit configured specifically for multi-product classification.
Results: Increased recovery of premium-grade fine sand by18%, creating a new revenue stream while reducing waste volume sent to settling ponds.

Commercial Considerations

Pricing Tiers:

Titan Series pricing is model-dependent:

• Standard Tier (TSS-1242): Base configuration suitable for lower-volume operations.
• Performance Tier (TSS-1548/1860): Higher capacity models with VFD included as standard.
  Prices are provided upon application-specific quotation.

Optional Features & Upgrades:

These include:

• Dust containment canopy
• Automated grease lubrication system
• Hot-dip galvanizing for corrosion protection in coastal areas
• Integrated spray system for damp material

Service Packages:

We offer tiered annual maintenance contracts (AMCs) that provide scheduled inspections, priority spare parts access,and discounted labor rates to ensure maximum uptimefor your investment.

Financing Options:

To support capital planning we can facilitate financing solutions through partner institutions including equipment leasing plansand term loans with flexible payment structures.

Frequently Asked Questions

Q1: Is this equipment compatible with our existing conveyor and feeder system?
Yes The Titan Series is designed with standardized inletand outlet heights We provide detailed interface drawings during the quotation process to ensure seamless integration into your current plant layout.

Q2:What levelof operator trainingis required?
The control systemis designedfor intuitive operation We provide comprehensive on-site trainingfor your maintenanceand operations team covering routine operation basic troubleshootingand daily inspection protocols

Q3:What arethe payment terms?
Standard commercial terms involve an advance against order followed by staged payments against dispatch We also accept lettersof creditfrom established firms

Q4:Whatis the lead timefor deliveryand installation?
Lead times varyby model complexity Standard models typically ship within4-6 weeksfrom order confirmation Our project management team will providea detailed installation timeline basedon your site readiness

Q5:Canyou providea performance guarantee?
Yes Our performance guarantee stipulates thatthe unit will meet its rated throughputand efficiency specifications when processing feed material within agreed-upon gradationand moisture parameters as verified during commissioning