stone crusher machine in india jawcrusher price list

Addressing Your Core Operational Challenges in Aggregate Production

Are escalating operational costs and unpredictable downtime cutting into your quarry's profitability? When evaluating a stone crusher machine in India jaw crusher price list, commercial buyers like you face several persistent challenges:

• High Downtime for Maintenance: Conventional jaw plates wear rapidly when processing abrasive granite and basalt, leading to frequent shutdowns. Unplanned maintenance can cost over ₹50,000 per day in lost production and labor.
• Inconsistent Output Gradation: Inefficient crushing chambers often produce a high percentage of off-specification material, reducing the volume of high-value aggregate and increasing waste.
• Excessive Power Consumption: Older, mechanically inefficient crushers can consume up to 30% more energy, directly impacting your bottom line with every ton of material processed.
• Structural Integrity Concerns: Substandard frames and components under high cyclic loading lead to premature fatigue failures, requiring costly repairs and creating safety risks.

Is your current operation equipped to maximize throughput while controlling maintenance and energy expenses? The following sections detail how a technologically advanced jaw crusher is engineered to provide a measurable return on investment.

Product Overview: High-Efficiency Jaw Crusher for Indian Quarry Conditions

This product is a heavy-duty, single-toggle jaw crusher engineered for primary crushing applications in India's diverse geological conditions. It is designed to process hard rock types including granite, basalt, and iron ore, as well as river gravel.

Operational Workflow:

1. Feed Intake: Large raw stone (up to 900mm) is loaded into the vibrating grizzly feeder, which bypasses fines to reduce chamber load.
2. Crushing Action: The robust eccentric shaft moves the jaw plate in an elliptical motion, applying compressive force to break the stone against the fixed jaw.
3. Output Control: The crushed material exits through an adjustable discharge opening, determining the final product size.
4. Material Handling: The output conveyor transports the sized aggregate for secondary processing or stockpiling.

Application Scope & Limitations:

• Scope: Ideal for primary crushing in mining, quarrying, and construction demolition recycling. Suitable for producing base material (GSB) and aggregates for concrete and asphalt.
• Limitations: Not designed for ultra-fine grinding or highly abrasive silica sand without specific liner options. Feed size is constrained by the crusher's inlet dimensions.

Core Features: Engineered for Performance and Profitability

Our stone crusher machine integrates features that deliver tangible operational benefits.

• Deep Crushing Chamber | Technical Basis: Optimized nip angle and long linear stroke | Operational Benefit: Increases capacity and produces a well-shaped, cubical product with fewer flaky aggregates | ROI Impact: Higher yield of premium-grade aggregate commands better market prices

• Heavy-Duty Frame Construction | Technical Basis: Fabricated from high-grade steel plate with reinforced ribbing | Operational Benefit: Withstands high shock loads from uncrushable material, minimizing frame stress and risk of catastrophic failure | ROI Impact: Extended service life reduces capital replacement cycles

• Wedge Setting Adjustment System | Technical Basis: Hydraulically assisted toggle tensioning | Operational Benefit: Allows quick and safe adjustment of the discharge setting for different product gradations in minutes, not hours | ROI Impact: Increases plant flexibility and uptime by over 15%

• High-Performance Jaw Plates | Technical Basis: Manganese steel alloy with optimized tooth profile | Operational Benefit: Extended service life in abrasive conditions; reversible for double utilization | ROI Impact: Reduces liner replacement costs and associated downtime by up to 20%

• Spherical Roller Bearings | Technical Basis: Self-aligning bearings on both pitman and main frame | Operational Benefit: Accommodates shaft deflection under load, ensuring reliable operation and higher tolerance to contamination | ROI Impact: Bearing service life increased by up to 35%, lowering maintenance part costs

• PLC-Based Automation Interface | Technical Basis: Integration with plant control systems for monitoring key parameters | Operational Benefit: Provides real-time data on power draw and operating pressure for predictive maintenance scheduling | ROI Impact: Prevents unplanned stoppages and allows for optimized operational planning

Competitive Advantages

Field data from Indian quarries demonstrates clear performance improvements over older generation equipment.

Performance Metric	Industry Standard	Our Jaw Crusher Solution	Advantage
Liner Life (Granite)	120,000 - 150,000 MTON	180,000 - 220,000 MTON	+40% Improvement
Tons per Hour (TPH) @ 150mm CSS*	200 - 220 TPH	240 - 260 TPH	+15% Increase
Specific Power Consumption	0.85 - 1.0 kWh/tonne	0.70 - 0.80 kWh/tonne	~20% Reduction
Mean Time Between Failure (MTBF)	~1,500 hours	>2,200 hours	+45% Reliability

*Closed Side Setting (CSS) is a key parameter controlling product size.

Technical Specifications

These specifications are critical for integration into your existing plant layout.

• Feed Opening: 1100mm x 700mm
• Capacity Range: Up to 300 TPH depending on material density and product size
• Power Requirement: 110 kW (150 HP), standard squirrel cage motor
• Crusher Weight: Approximately 22,000 kg
• Main Frame Material: High-strength ST-52 steel plate
• Max Feed Size: 900mm edge length
• Discharge Setting Range: 75mm - 200mm
• Operating Ambient Temperature Range: -5°C to +45°C

Application Scenarios

Granite Quarry Operation in Tamil Nadu | Challenge: Frequent jaw plate changes every six weeks were causing significant production loss during peak construction season. Existing crusher produced excessive fines (-6mm), reducing profitability. Solution: Implementation of our JC-1100 jaw crusher with long-life manganese jaws and an optimized crushing chamber profile. Results： Achieved a liner life of nine weeks despite higher throughput. The proportion of premium (+20mm) aggregate increased by 18%, boosting overall revenue by approximately ₹2.8 lakh per month.

Road Construction Project in Maharashtra｜ Challenge： Required rapid setup and high mobility between three different project sites while maintaining consistent output for GSB (Granular Sub-Base). Budget constraints demanded a clear understanding of the initial stone crusher machine price list investment versus operating cost．Solution： Deployed a mobile version of our jaw crusher on a trailer mount．Results： Plant relocation was completed in under two days．The unit’s fuel efficiency led to a documented saving of ₹1．1 lakh in diesel costs over the project’s duration compared to the contractor’s previous equipment．

Commercial Considerations

The final price on any stone crusher machine price list is determined by configuration．We provide transparent costing tailored to your operational needs．

Pricing Tiers:

• Base Configuration： Includes core crusher，motor，and drive．Ideal for operations with existing support infrastructure．
  Estimated Price Range： ₹25-35 Lakh
  Includes core crusher，motor，and drive．Ideal for operations with existing support infrastructure
  Includes core crusher，motor，and drive

Optional Features & Packages:

*Includes core crusher，motor，and drive*

*Includes core crusher，motor，and drive*

*Includes core crusher，motor，and drive*

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Service Packages:

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    Aftersales support plans are available from basic commissioning to comprehensive annual maintenance contracts (AMCs)，ensuring optimal performance throughout the equipment’s lifecycle．

Financing Options:

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     We collaborate with leading financial institutions to offer flexible purchase plans，including leasing arrangements和term loans和to ease capital expenditure．

Frequently Asked Questions (FAQ)

1. Q： Is this jaw crashers compatible with our existing secondary cone crashers和vibrating screens？
   A： Yes和our units are designed to industry standards．Our engineering team can review your plant layout t*o ensure smooth integration with your current setup．

2.Q： What is thae typical lead time fror delivery anc commissioning after order placement？
A： For standard models和lead times range from6 to8 weeks．Expedited options may be available subject to production scheduling．

3.Q： How does thae equipment handle voltage fluctuations common in some Indian industrial areas？
A： Thae electric motor is built to tolerate voltage variations within IS standards和but we recommend pairing it with a voltage stabilizer fr optimal protection ancd longevity．

4.Q： Are wear anc spare parts readily available within India？
A： Yes和we maintain a central warehouse in Gujarat with regional distributors nationwide to ensure critical parts like jaw plates ancd bearings are available with minimal delay．

5.Q： Can you provide assistance with foundation design drawings？
A： Absolutely．Comprehensive foundation layout ancd loading data sheets are provided as part of our technical documentation package t*o assist your civil contractors．

6.Q： What does thae quoted price on thae stone crashers machine in India jawcrashers price list typically include？
A ： Our quotes are detailed ancd transparent covering thae crashers itself和motors、drive pulleys、ancd initial set o*f wearing plates．It excludes taxes、transportation、ancd onsite civil works which are quoted separately