used portable jaw crusher with motor

Addressing Core Operational Challenges in Aggregate Processing

When primary crushing capacity requires rapid deployment or budget constraints limit new equipment acquisition, operations face measurable productivity losses. Industry data indicates unplanned crushing downtime costs operations between $5,000 and $15,000 per hour in lost production and labor. Are you confronting these specific challenges?

• Capital Lock-Up: Allocating $500,000+ for a new portable plant ties up capital that could be used for other fleet upgrades or operational expansion.
• Project Timeline Pressure: Waiting 6-9 months for new equipment delivery can delay project start dates, risking contract penalties and missed revenue windows.
• Inflexible Material Processing: Fixed crushing plants cannot follow the face on a mining bench or move between multiple job sites, leading to increased material haulage costs.
• Uncertainty in Used Equipment: Purchasing a used portable jaw crusher with motor without proper vetting risks inheriting hidden maintenance issues and premature component failure.

What if you could access proven crushing performance with immediate availability, mitigating these financial and operational risks? A professionally inspected and refurbished used portable jaw crusher with motor presents a strategic solution.

Product Overview: Used Portable Jaw Crusher with Motor

A used portable jaw crusher with motor is a self-contained, mobile primary crushing unit, integrating a jaw crusher, a dedicated diesel or electric motor, and a portable chassis with conveyors. This configuration is engineered for operations requiring on-site material size reduction and mobility.

Operational Workflow:

1. Material Intake: Run-of-quarry or demo debris is fed into the vibrating grizzly feeder, which bypasses fines to improve efficiency.
2. Primary Crushing: The jaw crusher compartment reduces large feed material through compressive force, achieving typical reduction ratios of 6:1 to 8:1.
3. Material Sorting & Stockpiling: Crushed product is discharged onto the main conveyor; an integrated under-crusher conveyor transports sized aggregate to a stockpile.

Application Scope:
This equipment is suitable for primary crushing of materials including granite, basalt, concrete, and asphalt. It is ideal for quarry operations, construction and demolition recycling, and smaller-scale mining applications.

Key Limitations:
The used portable jaw crusher with motor is not designed for high-volume secondary or tertiary crushing stages. Its output capacity will be less than a new equivalent model due to previous service life, and component wear must be factored into operational planning.

Core Features & Engineered Benefits

Each feature of our available used portable jaw crusher with motor units is selected for its direct contribution to operational reliability and cost management.

• Pre-Certified Power Plant | Technical Basis: Diesel engine teardown inspection & performance benchmarking | Operational Benefit: Reduced risk of unexpected power loss during critical processing cycles | ROI Impact: Avoids $15k+ repower costs and associated project delays

• Verified Jaw Die Integrity | Technical Basis: Ultrasonic testing for remaining wear life on manganese steel | Operational Benefit: Your operators can accurately forecast replacement schedules and maintain product gradation | ROI Impact: Extends service intervals by 15-20%, reducing consumable costs per ton

• Structural Integrity Certification | Technical Basis: Non-destructive testing on chassis welds and crusher frame | Operational Benefit: Ensures structural stability under dynamic loading, enhancing site safety | ROI Impact: Prevents catastrophic frame failure requiring six-figure replacements

• Refurbished Feed System | Technical Basis: Replacement of feeder deck pans and vibrator mechanism bearings | Operational Benefit: Consistent material flow to the crushing chamber eliminates bridging and reduces operator intervention | ROI Impact: Increases throughput by up to 12% compared to an unserviced unit

• Updated Plant Controls | Technical Basis: Integration of modern PLC-based system with safety interlocks | Operational Benefit: Simplifies troubleshooting for your electricians and provides operational data tracking | ROI Impact Cuts diagnostic time by an average of 30% versus obsolete relay systems

Competitive Advantages Versus Industry Standard Practices

Performance Metric	Industry Standard for Unvetted Used Equipment	Our Used Portable Jaw Crusher with Motor Solution	Advantage
Post-Purchase Reliability	High risk of major component failure within first 500 hours	All major components certified for minimum 1,000 hours of operation	80% Reduction in Early-Life Failures
Crushing Capacity Consistency	Output degrades rapidly due to undocumented wear	Throughput guaranteed within 10% of rated capacity for specified materials	35% More Predictable Production
Implementation Timeline	4-6 weeks for sourcing, inspection, and potential repairs (if not already completed)	Unit shipment available within 5 business days following purchase agreement (subject to prior sale)	75% Faster Deployment
Total Cost of Ownership (First Year)	Unplanned repairs often add 25-40% to purchase price (based on industry averaging)	Comprehensive initial refurbishment caps additional costs at <10% of purchase price (based on internal service data)	~30% Lower Year-One TCO

Technical Specifications

These specifications are representative of available models like the Terex JW42 or Metso Lokotrack LT96. Exact specs vary by unit.

• Crusher Type: Single Toggle Jaw Crusher
• Feed Opening: 26” x 40” (660mm x 1000mm) - Representative Size
• Capacity Range: Up to 350 tons per hour (varies based on material density & closed-side setting)
• Power Unit: Caterpillar C7.1 / C9 or equivalent Tier 4 Final/Electric Motor; 225-300 HP
• Material Specifications: Hardox® hopper and skirting; High-strength steel chassis
• Physical Dimensions (Approx.): Transport Length: 45'; Width: 9'; Height: 11'
• Operating Range: Ambient temperatures from -25°C to +40°C (-13°F to +104°F)

Application Scenarios

[Aggregate Producer / Satellite Quarry] | Challenge: A regional aggregate producer needed to process granite at a remote site without justifying a new $750k crushing spread. High mobilization costs for a temporary plant were eroding project margins. Solution: Implementation of a certified used portable jaw crusher with motor, purchased at approximately 40% of the cost of a new unit. Results The unit was operational within one week of delivery. The project achieved its target production of 4,500 tons per day, with the reduced capital expenditure improving overall project ROI by an estimated 22%.

[Construction & Demolition Recycler] Challenge An urban C&D recycler faced fluctuating feed stock composition (concrete vs. asphalt) and required mobility within their yard to manage different stockpiles efficiently through one primary crusher.Solution Acquiring a used portable jaw crusher with an electric motor option provided the necessary mobility without the emissions profile of a diesel unit in a sensitive urban environment Results The ability to relocate the crusher weekly reduced front-end loader cycle times by an average of eight minutes per load Field data shows this translated into processing an additional fifty tons per shift increasing overall site throughput

Commercial Considerations

Equipment pricing tiers reflect machine age hours since last major overhaul remaining component life

Tier I Units High-hour machines requiring some consumable investment post-purchase Price Range $175k - $250k Ideal For Operations with strong maintenance teams focused on lowest initial cash outlay

Tier II Units Mid-life units with documented component rebuilds engine crusher Price Range $275k - $375k Ideal For Buyers seeking balance between cost predictability offering immediate reliable service

Tier III Units Low-hour late-model units often from fleet liquidations comprehensive reconditioning Price Range $400k - $500k Ideal For Contractors needing near-new performance immediate start on critical projects

Optional Features Upgrades Available

• Wireless remote control
• Dust suppression system fog cannons
• Magnet for ferrous metal separation
• Hydraulic adjustment systems CSS

Service Packages Financing Options Available subject credit approval include lease-to-own structures operating loans tailored support ongoing parts wear packages ensure predictable maintenance costs

Frequently Asked Questions

What verification is performed on the crusher's mechanical condition?
Each used portable jaw crusher with motor undergoes protocol including but not limited bore measurement main bearing clearance check frame alignment verification provide documented evidence mechanical integrity

How does output compare new equivalent model?
Properly refurbished used portable jaw crusher motor will typically operate within rated capacity however prudent factor nominal reduction accounting general wear internal components expect sustainable throughput approximately lower than factory specification

Are financing options available commercial entities?
Yes several financing structures are available including capital leases operating leases term loans These designed help preserve working capital lines credit while acquiring productive equipment

What typical implementation timeline delivery commissioning?
Following purchase agreement shipment can arranged within business days depending location Site commissioning typically requires days involves our technicians providing operational training your crew ensuring safe efficient start-up

Can this equipment integrate existing secondary tertiary plants?
Yes standard discharge heights conveyor configurations are designed interface seamlessly with most common screening plants secondary cone crushers We provide detailed layout drawings facilitate integration planning